ProBell
ProBell
ProBell System
System
System Information
Information
Information
This manual provides instructions on how to complete
the assembly of a cart-mounted ProBell Rotary
Applicator System, which includes the following
components.
• The Rotary
Rotary
Rotary Applicator
Applicator
Applicator comes in various models.
See the Models list for applicators that are available
with a system. Manuals 334452 or 334626 are the
main source of system information. They include
installation and operation instructions as well as
maintenance and repair information.
• The System
System
System Logic
Logic
Logic Controller
Controller
Controller controls and monitors
the rotary applicator system functions through
the user interface or through communication with
a PLC. A System Logic Controller is required if
your system includes a Speed Controller or an Air
Controller. Mount the System Logic Controller in
the non-hazardous area. Manual 3A3955 contains
all information needed to understand the setup and
operation of the system via the user interface. It
also contains detailed troubleshooting and event
code information.
• The Speed
Speed
Speed Controller
Controller
Controller directs the turbine air and
brake air to the applicator. The controller uses a
fiber optic signal from the ProBell applicator to
provide precise closed-loop control of the bell cup
rotation speed. The Speed Controller must be
mounted in the non-hazardous area, as close to
the applicator as possible to minimize pressure
loss in the air lines. Manual 3A3953 contains
specific installation, troubleshooting, repair, and
parts for this component.
• The Air
Air
Air Controller
Controller
Controller electronically controls the inner
and outer shaping air. It also provides air activation
signals for the paint, dump, and solvent (cup wash)
valves in the applicator. Mount the Air Controller in
the non-hazardous area, as close to the applicator
as possible to minimize pressure loss in the
air lines. See Manual 3A3954 for installation
instructions and features of each air controller,
specific installation, troubleshooting, repair, and
parts for this component.
• The Electrostatic
Electrostatic
Electrostatic Controller
Controller
Controller sends power to the
applicator power supply, which increases the
voltage to the level set at the controller. It must
be mounted in the non-hazardous area. See
ProBell Electrostatic Controller manual 3A3657
for all information needed to understand this user
interface.
• The Twenty
Twenty
Twenty Meter
Meter
Meter (65
(65
(65 ft)
ft)
ft) Hose
Hose
Hose Bundle
Bundle
Bundle Kit
Kit
Kit includes
9 air lines, a fiber optic cable, power supply cable,
grounding cable, and 3 fluid lines (purchase fluid
lines separately for waterborne systems).
• The CGM
CGM
CGM (Communication Gateway Module)
provides a control link between the ProBell system
and a selected field bus. This linkage provides
the means for remote monitoring and control by
external automation systems. The ProBell system
supports Modbus TCP, EtherNet/IP, DeviceNet,
and PROFINET. One gateway can support two
ProBells. System requires a ProBell system CGM
installation kit and gateway. See the following
tables.
Table
Table
Table 1
1
1 ProBell
ProBell
ProBell System
System
System CGM
CGM
CGM Installation
Installation
Installation Kit
Kit
Kit
Part Number
Field Bus
Manual
24Z574
All
3A4384
Table
Table
Table 2
2
2 Communication
Communication
Communication Gateway
Gateway
Gateway Module
Module
Module
Part Number
Field Bus
Manual
CGMDN0
DeviceNet
312864
DGMEP0
EtherNet/IP
312864
DGMPN0
PROFINET
312864
24W462
Modbus TCP
334183
Electrical
Electrical
Electrical Inputs
Inputs
Inputs and
and
and Outputs
Outputs
Outputs
The following discrete I/O connections can be used
to drive the system remotely.
Speed
Speed
Speed Controller
Controller
Controller
• System status output
• Optional Interlock input
Electronic
Electronic
Electronic Air
Air
Air Controller
Controller
Controller
• Paint Trigger Input
• Optional Interlock Input
Electrostatic
Electrostatic
Electrostatic Controller
Controller
Controller
• Safe-to-Move Output
• Error Output
• Actual Spraying Current Output
• Actual Spraying Voltage Output
• Electrostatics Discharged Output
• SAFE POSITION Interlock Input
• 24 VDC Interlock Input
• System Interlock
• Electrostatic Enable Input
3A4232D
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