Graco Power-Lock Instructions - Parts Manual Download

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Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

309572M

Instructions - Parts

Power-Lock

™

Heated Hose

For use with plural component proportioners. Not for use in
explosive atmospheres.

See page 3 for Maximum Fluid Working Pressure

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

Important Safety instructions.

Read all warnings and instructions in this manual.

Save these instructions. See page 3 for a list of
part numbers.

TI9948A

Summary of Contents for Power-Lock

Page 1: ...with plural component proportioners Not for use in explosive atmospheres See page 3 for Maximum Fluid Working Pressure 130 psi 0 9 MPa 9 bar Maximum Air Working Pressure 180 F 82 C Maximum Hose Operat...

Page 2: ...nsor JIC to JIC fittings 17 Using 261670 Fluid Temperature Sensor JIC to NPT fittings 18 15F144 Hose Wire Jumper 20 Technical Data 23 Accessories 23 Scuff Guard 23 Warranty 24 Graco Phone Numbers 24 M...

Page 3: ...5 2 5 5 6 6 2000 13 8 138 246076 F No FTS cable no scuff guard 1 2 13 50 15 2 8 8 10 10 2000 13 8 138 246678 F With FTS cable and scuff guard 3 8 10 50 15 2 5 5 6 6 2000 13 8 138 246052 F With FTS cab...

Page 4: ...47 8 8 10 10 2000 13 8 138 50 15 2 1 4 6 No FTS cable no scuff guard 1225B PL 246074 5 5 6 6 2000 13 8 138 50 15 2 3 8 10 No FTS cable no scuff guard 1200B PL 246075 5 5 6 6 2000 13 8 138 50 15 2 1 2...

Page 5: ...PL 246063 8 8 10 10 2000 13 8 138 50 15 2 1 2 13 Single hose B RES side 5226C 50 PL 246064 8 8 10 10 2000 13 8 138 25 7 6 1 4 6 Single hose A ISO side 1265A PL 246065 5 5 6 6 2000 13 8 138 25 7 6 1 4...

Page 6: ...re operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately High pressure hose cannot be recoupled replace the entire hose Fire Explosion AND ELECTRIC SH...

Page 7: ...y with all applicable safety regulations Burn Hazard This equipment is used with heated fluid which can cause equipment surfaces to become very hot To avoid severe burns Do not touch hot fluid or equi...

Page 8: ...re Taps Transformer tap wire connections vary depending on proportioner and length of heated hose See proportioner operation man ual for further information Some models are automatic and have no user...

Page 9: ...e ends to the correct length See Strip Length Gauge for correct length WARNING Read warnings pages 6 and 7 FIG 1 FIG 2 Do not connect the main air supply to the air hose at this time Common insulated...

Page 10: ...t See FIG 7 b Thread in setscrew and use hex wrench to torque setscrew to 60 in lbs 6 78 N m c Insert remaining wire from pair into con nector ensure proper insertion depth Thread setscrew and torque...

Page 11: ...m of wire on each side of con nector is wrapped 6 Connect cables F Slide insulator sleeves over connection Leave slack G in cables as stress relief to prevent cable failure 7 Repeat for additional hos...

Page 12: ...air hose C to whip air hose L 7 Connect hose assembly cable F to FTS cable R Slide insulator sleeves S over connection Leave slack G in cables as stress relief to prevent cable failure 8 See Check Hos...

Page 13: ...o page 9 for instructions 5 Connect hose assembly cable F to FTS cable R Slide insulator sleeves S over connection Leave slack G in cables as stress relief to prevent cable failure 6 See Check Hoses f...

Page 14: ...manual for priming instructions After all lines are free of air check for leaks If there are leaks relieve pressure as instructed in proportioner manual Tighten connections then pressurize again to e...

Page 15: ...ap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abra sion 3 Install protective cover see Accessories page 23 or wrap hose bundle with du...

Page 16: ...Before disconnecting or repairing hoses relieve all fluid pressure and shut off electri cal power to proportioner See proportioner operation manual 2 Be sure fluid is cool before disconnecting hoses W...

Page 17: ...15C624 HOSE air 25 ft 7 6 m 1 4 15B296 CABLE FTS 50 ft 15 2 m 1 15C626 CABLE FTS 25 ft 7 6 m 1 5 261669 FLUID TEMPERATURE SENSOR includes items 5a 5d 1 5a 117455 NIPPLE 1 4 npt m x 5 JIC m 1 5b 117595...

Page 18: ...hardener 1 2 chart 2 page 19 HOSE resin 1 4 15B296 CABLE FTS 50 ft 15 2 m 1 15C626 CABLE FTS 25 ft 7 6 m 1 5 261670 FLUID TEMPERATURE SENSOR includes items 5a 5d 1 5a 156823 SWIVEL 1 4 npt m x f 1 5b...

Page 19: ...n mm Length ft m Maximum Fluid Pressure psi MPa bar 246059 1 4 6 50 15 2 2000 13 8 138 246061 3 8 10 50 15 2 2000 13 8 138 246063 1 2 13 50 15 2 2000 13 8 138 246065 1 4 6 25 7 6 2000 13 8 138 246094...

Page 20: ...Hoses page 9 6 Install one Power Lock connector 100a between wires see page 9 Ref Part Description Qty 100 15F144 JUMPER hose wire includes two 117789 electrical connec tors 50 ft 15 2 m long 1 101 c...

Page 21: ...aps using the follow ing table Transformer tap wire connections vary depending on length of heated hose See proportioner operation manual for fur ther information Verify that tap wire con nections are...

Page 22: ...Parts 22 309572M...

Page 23: ...eel Total Heating Load 2 hoses 1 4 diameter 11 watts foot 36 watts meter 3 8 diameter 13 watts foot 43 watts meter 1 2 diameter 15 watts foot 49 watts meter Part Description 246077 10 ft 3 m braided p...

Page 24: ...kmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR...

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