Graco Monark A Series Instructions-Parts List Manual Download Page 2

Table of Contents

Warnings

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Mounting Hole Layouts

5

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Dimensional Drawing

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Air Motor Service

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Technical Data

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Parts Drawings and Lists

Model 207–546

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Model 206–955

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Models 205–997, 215–363, 945–997 
and 222–791

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Accessories

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Graco Warranty

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Graco Phone Number

16

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.

WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D

This equipment is for professional use only.

D

Read all instruction manuals, tags, and labels before operating the equipment.

D

Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

D

Do not alter or modify this equipment.

D

Check equipment daily. Repair or replace worn or damaged parts immediately.

D

Do not exceed the maximum working pressure of the lowest rated component in your system. This
equipment has a 180 psi (12 bar, 1.2 MPa) maximum incoming air pressure.

D

Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data
 section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D

Do not use hoses to pull equipment.

D

Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180

_

F (82

_

C) or below –40

_

F (–40

_

C).

D

Wear hearing protection when operating this equipment.

D

Do not lift pressurized equipment.

D

Comply with all applicable local, state, and national fire, electrical, and safety regulations.

Summary of Contents for Monark A Series

Page 1: ...g Pressure Model 204 237 Series M For in line mounting Model 206 955 Series G For stanchion tube mounting Model 205 997 Series G Model 215 363 Series A Model 945 972 Series A Model 222 791 Series A Fo...

Page 2: ...and labels before operating the equipment D Use the equipment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment d...

Page 3: ...kly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 8 if the spray tip n...

Page 4: ...including solvent rags and gasoline Electrically disconnect all equipment in the spray dispense area Extinguish all open flames or pilot lights in the spray dispense area Do not smoke in the spray di...

Page 5: ...in 146 1 mm Mounting Hole Layouts Three 0 34 in 8 6 mm diameter holes on 6 38 in 162 1 mm bolt circle 3 Tie Rod Pumps 05707 05708 45_ 45_ 2 5 in 64 mm 2 5 in 64 mm 4 in 102 mm 1 in 25 mm radius 161 3...

Page 6: ...45 cm2 Effective piston diameter 3 in 76 mm Stroke 3 in 76 mm Sound Data Sound Level at 180 psi 25 cycles min 96 dBa Sound Power at 180 psi 25 cycles min 112 dBa Air Valves Urethane Valve mechanism Ba...

Page 7: ...as shown in Fig 1 2 Air and fluid hoses use only electrically conductive hoses 3 Air compressor follow manufacturer s recommen dations 4 Fluid supply container according to local code 5 To maintain g...

Page 8: ...gs See Parts List on pages 12 14 For best results keep parts marked with one aster isk on hand to reduce down time Two accessory tools should be used Padded Pliers 207 579 are used to grip the trip ro...

Page 9: ...ins Q on the toggles pry up with the screw driver handle to compress the springs on the toggle assembly U up and away from the piston lugs and remove the parts See Fig 3 13 Straighten the lockwires L...

Page 10: ...e the toggle assembly U by placing a well greased spring onto the toggle arm T and then the toggle rocker S Place the toggle arm T ends of the toggle assembly U onto the toggle pins and snap the pivot...

Page 11: ...he base F CAUTION To avoid damaging the cylinder wall lower the cylin der straight down onto the piston Never tilt the cylinder as it is being lowered 16 Grip the trip rod C with padded pliers Remove...

Page 12: ...3 ARM toggle 2 14 160 624 O RING buna N 1 15 160 625 O RING buna N 1 16 160 896 STEM valve 2 17 160 932 GASKET copper 1 18 177 136 ROD piston 1 19 172 573 PLATE warning 1 20 169 627 NUT cap 1 21 169 6...

Page 13: ...KWIRE transfer valve 2 15 172 867 ACTUATOR valve 1 16 160 621 O RING nitrile rubber 1 17 160 623 ARM toggle 2 18 160 624 O RING buna N 1 19 160 625 O RING buna N 1 20 160 885 BASE 1 21 160 886 ROD pis...

Page 14: ...le rubber 1 13 160 623 ARM toggle 2 14 160 624 O RING buna N 1 15 160 625 O RING buna N 1 16 160 896 STEM valve 945 972 ONLY 2 17 160 932 GASKET copper 1 18 164 186 CYLINDER 1 19 167 585 SPRING helica...

Page 15: ...ENCER KIT 215 354 Fits Monark Air Motors Models 206 955 222 991 205 997 and 215 363 See Instruction Manual 307 361 GROUNDING WIRE 222 011 25 ft 7 6 m long 12 awg For grounding pump GAUGE 171 818 For a...

Page 16: ...l be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or prop erty or any other in...

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