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Troubleshooting 

30

3A3240C

Troubleshooting

1.

Follo

Pressure Relief Procedure

page 10, before checking or repairing.

2.

Solutions at the beginning of each prob-

lem listed are the most common. 

3.

Check everything in this Troubleshoot-

ing Table before you bring the sprayer 

to an authorized service center.

Problem

Cause

Solution

Motor does not run:                                    

(verify sprayer is plugged in, and 

ON/OFF switch is on)

Easy access door not fully closed.

Verify that easy access door is closed 

and latched. See page 29.

Pressure control is set at zero 

pressure.

Turn pressure control knob clockwise 

to increase pressure setting.

Electric outlet is not providing power. Test outlet with known working 

device.
Reset circuit breaker or replace fuse.
Find working outlet.
Reset building circuit breaker or 

replace fuse.

Extension cord is damaged.

Replace extension cord. See page 4.

Sprayer electric cord is damaged.

Check for broken insulation or wires. 

Replace electric cord if damaged.

Pump is seized                                                     

(Paint has hardened in pump 

or

Water is frozen in pump.)

Turn ON/OFF switch off and unplug 

sprayer from outlet. 
If frozen do NOT try to start sprayer 

until it is completely thawed or it may 

damage the motor, control board 

and/or drive train.
Place sprayer in warm area for 

several hours. Check for free moving 

pump by removing shroud and 

spinning fan.
If not frozen, check for hardened paint 

in pump.   If paint has hardened in 

pump. See page 27. 
If motor does not turn with pump 

removed, consult a Graco/ Magnum 

authorized retailer, distributor, or 

service center.

Motor or control is damaged.

Consult a Graco/ Magnum authorized 

retailer, distributor, or service center.

Summary of Contents for Magnum A60 Pro Plus

Page 1: ...3000 psi 207 bar 20 7 MPa Maximum Working Pressure See page 3 for additional model information Important Safety Instructions Read all warnings and instructions in this manual and related manuals Be f...

Page 2: ...Clear Tip Clog 15 Cleanup 16 Storage 21 Reference 23 Spray Tip Selection 23 Cleaning Fluid Compatibility 24 Static Grounding Instructions Oil Based materials 24 Maintenance 27 Troubleshooting 30 A60...

Page 3: ...Models 3A3240C 3 Models VAC Model Series Cart 230 Schuko A60 Pro Plus A 17H224 Pro Plus A80 A 17H215...

Page 4: ...or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire...

Page 5: ...unless they are anti static or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons...

Page 6: ...nctioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls EQUIPMENT MISUSE HAZAR...

Page 7: ...checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if spl...

Page 8: ...Tip J Tip Guard K Gun Trigger Lock L Gun Fluid Inlet Fitting M Gun Fluid Filter inside handle N ProXChange Pump behind Easy Access Door P Pump Fluid Outlet Fitting airless hose connection Q Airless Ho...

Page 9: ...ay fall out when tip guard is removed 6 Turn pressure control knob all the way left counter clockwise to lowest set ting 7 After long term storage check inlet strainer for clogs and debris Strain the...

Page 10: ...y 3 Turn pressure control knob to lowest setting 4 Put drain tube into a waste pail and place Prime Spray valve in PRIME position drain to relieve pressure This equipment stays pressurized until press...

Page 11: ...See Cleaning Fluid Compatibility page 24 and Static Grounding Instructions Oil Based materials page 24 for additional information when using oil based materials 1 Perform Pressure Relief Procedure pa...

Page 12: ...may prime faster if the ON OFF Switch is momentarily turned off so the pump can slow and stop Turn ON OFF switch on and off several times if necessary Fill Gun and Hose 1 Hold gun against waste pail P...

Page 13: ...rts are assembled in the order shown a Use spray tip to align gasket and seal in the tip guard b Spray tip must be pushed all the way into the tip guard Turn spray tip to push down c Turn the arrow sh...

Page 14: ...mm A80 0 021 in 0 53 mm Spray Techniques Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface Hold gun 12 in 30 cm from surface and aim str...

Page 15: ...be thinned follow manufacturer s recommendations Clear Tip Clog In the event that particles or debris clog the spray tip this sprayer is designed with a reversible spray tip that quickly and easily c...

Page 16: ...1 Perform Pressure Relief Procedure page 10 2 Remove spray tip and tip guard assem bly from gun and place in waste pail 3 Lift suction tube and drain tube from paint pail Let paint drain into the pai...

Page 17: ...orizontal to SPRAY position d Turn ON OFF switch to ON position e Continue to hold gun trigger until you see paint diluted with flushing fluid starting to come out of gun 13 While continuing to trigge...

Page 18: ...Close valve 8 Turn on water Open valve Rinse paint off suction tube drain tube and inlet strainer Close valve 9 Unscrew inlet strainer from suction tube Place inlet strainer in waste pail 10 Connect g...

Page 19: ...ition 20 Turn ON OFF switch to OFF position Cleaning InstaClean Fluid Filter The InstaClean Fluid Filter prevents particles from entering paint hose After each use remove and clean it to ensure peak p...

Page 20: ...fluid and a brush every time you flush the system Replace gun filter if damaged 2 Remove spray tip and tip guard and clean with water or flushing fluid and a brush 3 Wipe paint off outside of gun usin...

Page 21: ...an with water or flushing fluid and a brush 7 Wipe paint off outside of gun using a soft cloth moistened with water or flush ing fluid Long Term Storage more than 2 days Pump Armour fluid protects the...

Page 22: ...ON OFF switch to OFF position 7 Turn Prime Spray valve horizontal to SPRAY position to keep storage fluid in sprayer during storage 8 Leave gun attached to hose 9 Remove tip and guard and clean with...

Page 23: ...suited to the surface being sprayed Wider fans allow provide better cover age on broad open surfaces Narrower fans provide better control on small confined surfaces Understanding Tip Number The last t...

Page 24: ...in tube should not contain any water When flushing with solvents always follow Static Grounding Instructions Oil Based materials page 24 To avoid fluid splashing back on your skin or into your eyes al...

Page 25: ...l Clamp one end to the pail and the other end to a true earth ground such as a water pipe To maintain ground continuity when sprayer is flushed or pressure is relieved hold metal part of spray gun fir...

Page 26: ...igger Lock page 9 Prevents accidental triggering of spray gun L Gun Fluid Inlet Fitting Threaded connection for paint hose M Gun Fluid Filter Filters fluid entering spray gun to reduce tip clogs N Pro...

Page 27: ...nsult a Graco MAGNUM authorized retailer distributor or service center Pump Removal Remove the hopper on sprayers with a hopper Remove airless hose it may also be necessary to remove the suction tube...

Page 28: ...ct that the inlet valve is clogged or stuck remove the valve assembly and clean or replace 1 Remove suction tube or hopper from sprayer 2 Insert pump inlet into frame and loosen the inlet valve Remove...

Page 29: ...Push on pump rod to slide pump assembly back on to mounting pins 2 Swing easy access door closed while pushing the entire door towards the inlet end of the pump 3 Install hopper if it was removed and...

Page 30: ...lace fuse Find working outlet Reset building circuit breaker or replace fuse Extension cord is damaged Replace extension cord See page 4 Sprayer electric cord is damaged Check for broken insulation or...

Page 31: ...d flushing fluid See page 24 Debris in paint Strain the paint See page 9 Thick or sticky paint Some fluids may prime faster if the ON OFF switch is momentarily turned off so the pump can slow and stop...

Page 32: ...page 13 Inlet strainer is clogged or suction tube is not immersed in paint Clean debris off inlet strainer and make sure suction tube is immersed in paint Extension cord is too long or not heavy enou...

Page 33: ...pressure control switch Pressure control switch is worn Take sprayer to Graco MAGNUM authorized service center Paint is leaking through drain tube Sprayer is over pressurizing Take sprayer to Graco M...

Page 34: ...Torque 30 35 in lb 3 4 4 0 N m 110 120 in lb 12 14 N m 45 55 ft lb 5 6 N m 2 3 4 15 15a 16 3 1 1a 4 7 9 56 8 10b 9 10 10a 12 27 13 14 17 18 19 21 22 20 55 54 41 22 42 36 40 37 37 39 35 34 38 16 48 43...

Page 35: ...55 1 22 260212 SCREW hwh thread forming 8 26 24V073 TUBE suction assembly includes 26a 43 44 45 46 47 48 49 1 26a 16H348 TUBE suction includes 49 1 27 17J058 LABEL front 1 30 247340 HOSE cpld 1 4 in x...

Page 36: ...Cart Sprayer Parts Ref Torque 30 35 in lb 3 5 4 0 N m 110 120 in lb 12 14 N m 2 3 31 30 15 15a 16 3 1 1a 4 7 9 8 10b 10 9 27 10a 12 13 56 14 46 44 16 38 49 50 47 17 18 19 20 41 22 42 35 34 ti27247a 2...

Page 37: ...18 115498 SCREW mach slot hex 1 20 17C485 FRAME 1 22 260212 SCREW hwh thread forming 4 26 17J871 TUBE suction assembly includes 26a 44 46 47 49 50 51 52 53 1 26a 17L281 TUBE suction 1 27 17J060 LABEL...

Page 38: ...Ref Torque 140 160 in lb 16 18 N m 30 35 in lb 3 4 4 0 N m 30 35 ft lb 40 48 N m 220 250 in lb 25 28 N m 320 380 in lb 36 43 N m 1 2 3 4 5 1 28a 28c 28b 6 4 6a 2 3 8 9 10 11 25 30 16 28 21 7 7b 7a 5...

Page 39: ...14 VALVE drain assy 1 9 224807 BASE valve 1 10 187625 HANDLE valve drain 1 11 111600 PIN grooved 1 12 288747 KIT filter 1 13 120776 PACKING O ring 1 14 24Y327 KIT repair outlet includes 12 13 1 15 17J...

Page 40: ...Wiring Diagram 40 3A3240C Wiring Diagram 230V ti27485a M...

Page 41: ...224 37 2 in 94 5 cm Cart 17H215 38 5 in 97 8 cm Length Cart 17H224 20 0 in 50 1 cm Cart 17H215 20 8 in 52 8 cm Width Cart 17H224 17 2 in 43 7 cm Cart 17H215 20 6 in 52 3 cm Weight Cart 17H224 37 5 lb...

Page 42: ...easured 3 feet 1 meter from equipment while spraying Sound power measured per ISO 9614 When pump is stored with non freezing fluid Pump damage will occur if water or latex paint freezes in pump Damage...

Page 43: ...s of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS...

Page 44: ...olis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2016 Graco Inc All Graco manufacturing locations are registered to...

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