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684-027  2

WARNING

HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY.

FOR PROFESSIONAL USE ONLY.   OBSERVE ALL WARNINGS.

Read and understand all instruction manuals before operating equipment.

FLUID INJECTION HAZARD

General Safety

This equipment generates very high fluid pressure.
Spray from the gun, leaks or ruptured components
can inject fluid through your skin and into your body
and cause extremely serious bodily injury, including
the need for amputation.  Also, fluid injected or
splashed into the eyes or on the skin can cause
serious damage.

NEVER point the spray gun at anyone or at any part
of the body.
NEVER put hand or fingers over the spray tip.
NEVER try to “blow back” paint; this is NOT an air
spray system.

ALWAYS have the tip guard in place on the spray
gun when spraying.

ALWAYS follow the Pressure Relief Procedure,
below, before cleaning or removing the spray tip or
servicing any system equipment.

NEVER try to stop or deflect leaks with your hand
or body.

Be sure equipment safety devices are operating
properly before each use.

Medical Alert - Airless Spray Wounds
If any fluid appears to penetrate your skin, get
EMERGENCY MEDICAL CARE AT ONCE.  DO
NOT TREAT AS A SIMPLE CUT
.  Tell the doctor
exactly what fluid was injected.

Note to Physician:  Injection in the skin is a
traumatic injury.  It is important to treat the injury
surgically as soon as possible. 
 Do not delay
treatment to research toxicity.  Toxicity is a concern
with some exotic coatings injected directly into the
blood stream.  Consultation with a plastic surgeon
or reconstructive hand surgeon may be advisable.

Spray Gun Safety Devices

Be sure all gun safety devices are operating
properly before each use.  Do not remove or modify
any part of the gun; this can cause a malfunction
and result in serious bodily injury.

Safety Latch

Whenever you stop spraying, even for a moment,
always set the gun safety latch in the closed or
“safe” position, making the gun inoperative.  Failure
to set the safety latch can result in accidental
triggering of the gun/valve.

Trigger Guard

Always have the trigger guard in place on the gun
when spraying to reduce the risk of accidentally
triggering the gun if it is dropped or bumped.

Nozzle Safety

Use extreme caution when cleaning or changing
nozzles.  If the spray gun clogs while spraying,
engage the gun safety latch immediately.  ALWAYS
follow the Pressure Relief Procedure and then
remove the spray tip to clean it.

NEVER wipe off build-up around the spray tip until
pressure is fully relieved and the gun safety
latch/knob is engaged.

Pressure Relief Procedure
To reduce the risk of serious bodily injury, including
fluid injection, splashing fluid or solvent in the eyes
or on the skin, or injury from moving parts or
electric shock, always follow this procedure
whenever you shut off the sprayer, when checking
or servicing any part of the spray system, when
installing, cleaning or changing spray tips, and
whenever you stop spraying.

1.  Engage the spray gun trigger safety latch
2.  Turn off the air to the feed pumps.
3.  Turn off the air to the proportioning pump.
4.  Close the gun manifold needle valves.
5.  Disengage the trigger safety latch, trigger the

gun, to relieve pressure, and engage the trigger
safety again.

6.  Open both fluid filter drain valves, having a

container ready to catch the draining fluid.

7.  If you are working on any part of the heater,

shut off the main electrical power to the heater.

Summary of Contents for LINE X LX2000

Page 1: ...eactive Chemical Hazard Graco Inc does not manufacture or supply any of the reactive chemical materials that may be used in this equipment and is not responsible for their effects Because of the vast...

Page 2: ...is essential for optimum equipment performance This manual also contains instructions for installing and using several recommended accessories If any recommended accessory is not used just move on to...

Page 3: ...ces Be sure all gun safety devices are operating properly before each use Do not remove or modify any part of the gun this can cause a malfunction and result in serious bodily injury Safety Latch When...

Page 4: ...and solvent manufacturer s literature before using them in this sprayer HOSE SAFETY The operating and safety features of the heater used in this system are designed to be used in this system are desig...

Page 5: ...s the heater is positively grounded and therefore would not sense a fault in the heat tape which could result in static sparking 5 Air compressor or hydraulic power supply follow manufacturer s recomm...

Page 6: ...Pump 102Heated Hose 8 Air Regulator or Air Valve 103Heated Whip Hose 9 Air Dryer 201 Pump Stand 10 Air Dryer Ring 202 Y Line Strainer 11 Air Hose Feed Pump Kit 204 Fluid Hose Disp Pump 13 Main Air Sup...

Page 7: ...gulator and pin fitting 4 Mount the Air Dryer 9 in a suitable location near the ISO and RES drums See the Typical Installation on page 5 Refer to the mounting hole diagram in manual 307 548 WARNING Ne...

Page 8: ...se a Slide the male end of the sleeve A over the hose B b Grease the barbed end of the stud C and push it into the hose until it seats properly c Tighten the sleeve onto the fitting until the sleeve b...

Page 9: ...Check the continuity of the whip hose between the two outer prongs and the outer and middle prongs of the exposed connector as instructed in steps 5a and 5b The resistance between the outer prongs sh...

Page 10: ...y with VDC 0100 To ground the pumps and sprayer a Loosen the grounding lug locknut 55 and washer 52 located on the proportioning pump motor 48 Insert one end of a 12 ga 1 5 mm minimum ground wire 53 i...

Page 11: ...shut off valve 1 Refer to the Typical Installation g Adjust the Air Dryer 9 See Figure 8 Be sure the heater and heated hose circuit breakers 63 are shut off to reduce the risk of electric shock WARNIN...

Page 12: ...NOTE A minimum pressure of 1 PSI 0 07 bar is needed to open the check valves 67 h Open the feed pump air valves 8 Refer to the Typical Installation NOTE Do not reuse the purged material in both waste...

Page 13: ...adjusting any part of the system or any component to reduce the risk of serious bodily injury including fluid injection splashing in the eyes or on the skin or injury from moving parts or electric sh...

Page 14: ...ages 10 through 12 for priming procedure NOTE The first time you operate the sprayer follow these instructions carefully Then as you become familiar with this equipment you will learn how to quickly a...

Page 15: ...l for each system component for routine maintenance and repair procedures ATC SETTING AMBIENT TEMP OFF MIN MED MAX 60 F 115 F 120 F 125 F 135 F 15 C 46 C 49 C 52 C 57 C 80 F 115 F 115 F 115 F 115 F 15...

Page 16: ...15 684 027 NOTES...

Page 17: ...684 027 16 PARTS DRAWING Detail A Air Manifold Connections...

Page 18: ...217 100 081 BUSHING pipe 1 2 npt f to 3 8 npt f 1 218 214 652 HOSE air cpld 3 8 npt mbe x 1 5 457 mm long 1 REF PART NO NO DESCRIPTION QTY 219 208 851SP PUMP President Plural Component see 306 989 fo...

Page 19: ...tioning pumps The Feed Pump Kit includes an Air Dryer 217 394 two feed hoses three air hoses and related fittings See manual 307 552 ISO PUMP OIL Helps protect displacement pump throat packings 217 37...

Page 20: ...ny defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will b...

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