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4

306–646

INSTALLATION

E

F

H

J

K

D

L

KEY

A

Air Supply Hose to Pump

B

Air Line Filter

C

Air Regulator and Gauge

D

Bleed–Type Master Air Valve

E

Air Line Lubricator

F

Pump Runaway Valve

G

Bleed–Type Master Air Valve

H

Fluid Drain Valve

J

Air–Powered Ram

K

Gun/Dispensing Valve

L

Grounded Fluid Supply Hose

M

Whip Hose

N

Air Supply Hose to Ram

Y

Pump Ground Wire

4

Pump Bleeder Valve

TYPICAL INSTALLATION

G

A

M

N

C

B

Y

4

The reference numbers and letters in the text refer to the

callouts in Figures 1–3 and the Parts Drawings.
See pages 16–18 for accessories available from Graco.

Be sure all accessories are properly sized to withstand

the pressures in the system.
The Typical Installation shown above is only a guide to

selecting and installing required and optional accesso-

ries. For assistance in designing a system to suit your

particular needs, contact your Graco representative.
The Dimensional Drawing on page 19 provides neces-

sary measurements for mounting the pump. If you use an

accessory ram (J), as shown in the T ypical Installation,

refer to the separate ram manual for mounting dimension

requirements.

System Accessories

Install the air line accessories in the order shown in the

Typical Installation.  Working upstream from the pump air

inlet, install a pump runaway valve (F) to shut off the air to

the pump if the pump accelerates beyond the pread-

justed setting. A pump which runs too fast can be seri-

ously damaged.
Next, install an air line lubricator (E) for automatic air mo-

tor lubrication, a bleed–type master air valve (D) to re-

lieve air trapped between the valve and the pump, an air

regulator (C) to control pump speed,  and an air line filter

(B) to remove harmful dirt and moisture from the com-

pressed air supply. Install a second bleed valve (G) on

the pump air line to isolate the accessories for servicing.
Be sure the pump air line (A) is properly grounded, and is

large enough to supply an adequate volume of air to the

motor. An air–powered ram (J) requires a separate

grounded air supply line (N).

WARNING

Two accessories are required in your system: a

bleed–type master air valve (D) and a fluid drain

valve (H). These accessories help reduce the risk of

serious bodily injury including fluid injection, splash-

ing in the eyes or on the skin, and injury from moving

parts if you are adjusting or repairing the pump.
The 

bleed–type master air valve relieves air trapped

between this valve and the pump after the air is shut

off. Trapped air can cause the pump to cycle unex-

pectedly. Locate the valve close to the pump.
The 

fluid drain valve assists in relieving fluid pres-

sure in the displacement pump, hose and spray gun;

triggering the spray gun to relieve pressure may not

be sufficient.

Install a fluid drain valve (H) close to the pump fluid outlet.

Then connect a 

grounded

 fluid supply hose (L). Be-

tween the fluid supply hose (L) and the  gun/dispensing

valve (K), install a whip hose (M) for greater flexibility.

NOTE:

To use the optional fluid outlet at the base of the

air motor, connect a riser tube between the stan-

dard outlet and the optional outlet.

GROUNDING

WARNING

Before operating the pump, ground the system as

explained under

 FIRE OR EXPLOSION HAZARD

and 

Grounding

 on page 3.

Summary of Contents for KING 222-248

Page 1: ...r Motor and Severe Duty Displacement Pump 20 1 RATIO KING PUMPS 90 psi 6 bar MAXIMUM AIR WORKING PRESSURE 1800 psi 124 bar MAXIMUM FLUID WORKING PRESSURE Model 222 248 Series A With Standard Air Motor...

Page 2: ...tch Whenever you stop spraying dispensing even for a moment always set the gun valve safety latch in the closed or safe position making the gun valve inoperative Failure to set the safety latch can re...

Page 3: ...tance exceeds the recommended limits replace it immediately An un grounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Stat...

Page 4: ...lubrication a bleed type master air valve D to re lieve air trapped between the valve and the pump an air regulator C to control pump speed and an air line filter B to remove harmful dirt and moistur...

Page 5: ...nd lines are thoroughly flushed Keep the packing nut wet cup 21 one half full with Graco Throat Seal Liquid TSL to help prevent the fluid being pumped from drying on the displacement rod and damaging...

Page 6: ...tatic sparking or splashing in the eyes or on the skin follow the Pres sure Relief Procedure Warning on page 7 and remove the spray tip spray guns only before flushing Hold a metal part of the gun val...

Page 7: ...the displacement rod Dirty or worn air motor parts Exhausted fluid supply Restricted line or inadequate air supply Insufficient air pressure closed or clogged air valves etc Obstructed fluid hose or g...

Page 8: ...t of the outlet housing 26 Inspect the inner surface of the cylinder and the outer surface of the displacement rod 18 for scratches or scoring which can cause premature packing wear and leaking To che...

Page 9: ...ighten the locknut 45 14 Align the pump outlet on the outlet housing 26 with the optional outlet at the base of the air motor 1 Loosely screw the tie rod locknuts 44 onto the tie rods 52 Lubricate the...

Page 10: ...up 3 Install the piston 38 valve plate 34 and adapter 61 on the displacement rod 60 4 Thread the connecting rod 62 into the adapter 61 and secure with the pin 7 5 Install one copper gasket 27 in the...

Page 11: ...t lb 54 68 N m 50 52 26 62 59 61 27 60 DISPLACEMENT PUMP 222 638 REF NO 2 DISPLACEMENT PUMP INCLUDES ITEMS 3 38 56 66 66 DETAIL C LIPS OF V PACKINGS MUST FACE UP 11 REF 3 REF 65 INTAKE VALVE GLAND PAC...

Page 12: ...AD 56 LIPS OF PACKING MUST FACE UP Model 222 248 Series A 20 1 Ratio King Pump with Standard Air Motor Includes items 1 66 Model 204 287 Series K 10 1 Ratio Bulldog Pump with Standard Air Motor Includ...

Page 13: ...893 PISTON cylinder 1 39 180 936 CYLINDER pump 1 41 100 103 PIN cotter 0 125 3 2 mm dia x 1 5 38 mm long 1 42 100 104 PIN cotter 0 125 3 2 mm dia x 1 75 45 mm long 1 44 101 712 NUT lock 5 8 11 w nylo...

Page 14: ...Series A 10 1 Ratio Bulldog Pump with Quiet Air Motor and Severe Duty Displacement Pump Includes items 1 66 1 MODEL 208 356 SHOWN 52 TORQUE TO 40 50 ft lb 54 68 N m 49 41 50 45 4 26 21 42 35 38 27 29...

Page 15: ...nder 1 41 100 103 PIN cotter 0 125 3 2 mm dia x 1 5 38 mm long 1 42 100 104 PIN cotter 0 125 3 2 mm dia x 1 75 45 mm long 1 44 101 712 NUT lock 5 8 11 w nylon insert 3 45 101 936 NUT hex jam 3 4 1 47...

Page 16: ...WORKING PRESSURE Relieves air trapped in the air line between the pump air inlet and this valve when closed 107 141 3 4 npt mxf inlet and outlet 107 142 1 2 npt mxf inlet and outlet AIR LINE FILTER 25...

Page 17: ...ESSURE 3 8 npt f mbe Viton seals 200 LITER 55 gal ELEVATOR INDUCTOR 222 635 For highly viscous fluids that require the weight of a pump on an inductor plate to assist in pump priming FLOOR STAND KIT 2...

Page 18: ...UM WORKING PRESSURE Part No ID Length Thd Size 214 962 1 2 12 7 mm 15 ft 4 6 m 1 2 npt m 214 963 1 2 12 7 mm 25 ft 7 6 m 1 2 npt m 214 964 1 2 12 7 mm 50 ft 15 2 m 1 2 npt m GROUNDED NYLON FLUID HOSE...

Page 19: ...ET 161 806 ORDER SEPARATELY FOUR 0 44 11 1 mm HOLES ON 10 5 267 mm BOLT CIRCLE 9 75 248 mm DIA 6 5 165 mm DIA DISPLACEMENT PUMP FLANGE USE GASKET 162 788 FOUR 0 41 10 3 mm HOLES ON 5 5 140 mm BOLT CIR...

Page 20: ...stallation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective...

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