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DISPLACEMENT  PUMP SERVICE 

WARNING 

To 

reduce  the  risk  of  serious  bodily injury,  in- 

cluding injection,  splashing in the eyes,  or  injury 

from  moving parts,  always follow  the  Pressure 
servicing any  part of the spray system,  when 

Relief  Procedure on  page 

when  checking or 

stalling,  cleaning or changing spray tipslnozzles, 

and whenever you stop 

(See 

Fig 3 unless otherwise noted) 

1.  Flush the pump with compatible solvent if possible. 

Follow the Pressure Relief Procedure on page 

5. 

2. 

Disconnect the  hoses, 

the  pump 

its 

mounting,  and  clamp 

in 

Unscrew 

coupling  nut  (9)  and  the  tie  rod  locknuts 
and  unscrew  the  connecting  rod 

from 

the 

Remove the cotter pin 

loosen the jam 

the displacement pump. 

displacement rod 

Pull the motor away from 

NOTE: 

If 

are  using a  repair 

kit to service the 

pump, 

use 

all 

the new parts even if the old 

ones look good.  The old parts will not seal 

will  leak. 

See 

pages 

13  or 

15 

for  the 

properly with the new parts,  and the pump 
repair kit for your pump. 

3. 

the pump housing 

in a padded jaw vise 

4. 

Remove the  wet-cup 

wet-cup  packing nut 

from the pecking nut. 

and packing nut 

Remove the packings 

5. 

Push the displacement rod 

down 

so 

the 

priming piston (119) clears the intake cylinder 

6. 

Use 

two 

wrenches  to oppositely turn and  loosen 

the hex nuts 

on the piston rod 

with the outlet 

against one jaw. 

7.  Remove the  valve  plate 

guide 

and the priming piston 

8. 

Remove the intake cylinder 

9.  Remove the  u-cup  packing 

from the 

cylinder's packing housing (REF 

10.  Holding onto the piston rod 

pull the displace- 

ment rod 

through the pump housing 

11.  Remove the cotter pin and unthread the piston rod 

(122) from the displacement rod 

12.  Remove the piston valve 

taking care not to 

drop the piston 

ball 

13.  Remove 

all  the  packings,  washers,  and 

from the piston housing 

14.  Inspect  the  outer  surface of  the displacement  rod 

and  the  inner  surface  of  the  pump cylinder 

for  scoring and wear.  Replace these parts, 

seal properly and the pump will leak. If the cylinder is 

necessary.  If the rod is worn,  the packings will not 

worn,  the pump will not stall against pressure. 

15. 

Clean all the parts in a compatible solvent, inspect 

them and replace them 

as 

necessary. 

TO 

Fig 

307-605 

Summary of Contents for KING 217-564

Page 1: ...liter 5 5 gellon drum size Model 217 565 Series A Model 217 564 Series A 19 liter 5gallon ram size 2BL bar 4bwpsi MAXIMUM WORKING PRESSURE 4 0 l RATIO BULLDOG 200 liter 55gallon drum size Model 21756...

Page 2: ...jectionof fluiddirectty FLUlDlNJECTlONlNJURY Asarlousinjury whichmeyappearto into the body WARNINQ Alerm user to avoid or correct conditionswhich could NOTE Give8 additionelexplanationof a procedureor...

Page 3: ...spray tipslnozzles If the spray tiplnoule clogs while sprayingldis pensing engage the gunldispensing valve safety latch im mediately ALWAYS follow the Pressure Relief Procedure and then remove the spr...

Page 4: ...ief Procedure on page 2 and remove the the lowest possiblefluid pressure and maintain firm metal to during flushing to reduce the risk of injection injury static metal contact between the gunldispensi...

Page 5: ...f the pump Upstreamfrom the pumpair inlet Connect a grounded air supply hoseto the 314 npsm f installan air line oiler IF for automaticair motor lubrica tion Upstreamfrom the oiler installan air regul...

Page 6: ...prime properly open the bleeder ing valve until the fluid appears at the hole See Fig 2 Close the bleeder valve WARNING your hand or fingers to cover the bleeder hole To reduce the risk of fluid inje...

Page 7: ...too heavy for pump priming Held open or worn priming piston Air motor icing Held open or worn piston valve or packings Air motor icing Exhausted fluid supply Fluid too heavy for pump priming Held open...

Page 8: ...t cup 1011 wet cup packing nut from the pecking nut 1361 and packing nut 140 Removethe packings 5 Push the displacement rod 108 down so that the priming piston 119 clears the intake cylinder 117 6 Use...

Page 9: ...nut first onto the piston rod 1221 24 Place a new O ring 124 around the intake cylinder 117 and screw the cylinder into the pump housing 109 torquing to 129 149 N m 94 110ft lb 25 Thread the nut 120 o...

Page 10: ...PARTS DRAWINGS AND PARTS LISTS 307 605 9...

Page 11: ...2 6 l BULLDOG PUMP Model 217 566 15 LIPS OF U CUP PACKING FACE DOWN TO THREADS U 125 1 1 3 1 2 4 PACKING FACE UP LIPS OF U CUP REF 117 I i7 140 60 ft lbl i i I I i i...

Page 12: ...Pump 217 201 Series A Includes items 101to 141 REF PART DESCRIPTION NO NO Q N 101 178098 WET CUP 1M T06 258 O RING Vlton 1 105 t 178119 WASHER back up acetal homoDoher 2 1 107 178 080 ADAPTER outlet M...

Page 13: ...0 l BULLDOG PUMP Model 217 568 200 liter 55 gal drum size 15 I A 1 4 0 l BULLDOG PUMP Model 217 587 19 liter 5gall ram size I 140 PACKING FA 130 11 W 34 47 N m 1 2 5 3 5 ft lbl PACKING FACE UP REF 117...

Page 14: ...f no All other parrs in the kit Consists of the following Ref No Part NO 102 106 258 105 178 116 106 178 960 _ 123 178 961 124 1W 260 _ 126 100 103 125 106 259 428 107083 127 178 962 130 178 118 QW 1...

Page 15: ...PARTS DRAWING 55A KING PUMP Model 217 568 200 liter 55 gal drum size TO THREADS TORQUE TO 3 5 I CI OS 14 307 605 LIPS OF U CUP PACKING FACE UP 123 140 60 ft lbl i...

Page 16: ...178 098 t 178 119 106 258 t v a g n 17a151 178 080 178 126 217 549 178 154 217 200 178 124 217 547 178 162 178090 106 257 178 109 178 089 106 260 106 269 100 103 1178 168 178 117 107 083 17E163 178086...

Page 17: ...ORKING PRESSURE 318 nptlf mbe Viton seals TWO POST 19 LITER 1 5 gallon RAM 520 075 5gallon drums For extruding highly viscous fluids from open 19 liter 200 LITER 155 gallon RAM 207 279 For extruding h...

Page 18: ...mp air inlet and this valve when closed BLEED TYPE MASTER AIR VALVE 107 141 GRACO THROAT SEAL LIQUID Non evaporatingliquid for wet cup 206 995 0 95 liter 1 quart 206 996 3 8 liter 1 gallon 3dw psi 210...

Page 19: ...Curves 2 8 bar 4 9 bar 7 bar OUTLET PRESSURE BlackCurves BAR PSI 0 TO find Outlet Pressure barlpsi at a specfic delivery To find Pump Air Consumption Im3 min CFM specific Iliterlgpmllrnin and operatin...

Page 20: ...ar 4 9 bar 7 bar OUTLET PRESSURE Black Curves TEST FLUID No 10 Motor Oil PUMP DELIVERY To find Outlet Pressure barlpsi at a specfic delivery liter gpm rnin and operating air pressure Ibarlpsi 2 Read v...

Page 21: ...ack Curves BAR PSI TEST FLUID No 10 Motor Oil CFM m3Imin GPM I I I I I I I I 0 5 10 15 llmin PUMP DELIVERY To find Outlet Pressure Ibar psil at a specfic delivery literlgpmllminl and operating air pre...

Page 22: ...7 236 mm 25 75 68 2 mm 19 30 12 69 217 568 1365 mm 826 mm 53 75 403 mm 132 50 68 2 mm 15 85 2 69 To bottom of pump stroke priming piston protruding about 16 mm 12 0 DETAILA IALLPUMPMODELSI 44 6 rn 11...

Page 23: ...le for malfunction damage or caused by with Graco equipment of structures accessories ment or materiels not supplied by Gram or the improper design manufacture installation operation or maintenance of...

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