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SERVICE 

WARNING 

To 

reduce 

the 

risk 

of 

serious 

bodily 

injury, including injection, splashing 

in 

the eyes, or injury from moving parts, 

al- 

ways follow the Pressure Relief Procedure on page 

when checking or servicing any part of the 

ing 

system,  when installing, cleaning or changing spray tipslnozzles, and whenever you stop 

TROUBLESHOOTING CHART 

PROBLEM 

Pump fails to operate 

Pump operates but: 

-output 

low 

on both strokes 

-output low on downstroke 

-output low on upstroke 

Erratic or accelerated pump speed 

3ck all possible causes and 

CAUSE 

Restricted line or inadequate air 

Insufficient air pressure,  closed or 

clogged air valves,  etc. 

Obstructed fluid hose or 

gunldispensing valve 

Fluid dried on the displacement rod 

Dirty or worn air motor parts 

Air motor 

Restricted line or inadequate air 

Insufficient air pressure,  closed or 

clogged air valves, 

Obstructed fluid hose or 

gunldispensing valve 

Bleeder valve open 

Air  leaking into supply drum 

Fluid too heavy for pump priming 

Worn throat packings in displace- 

ment pump 

Air motor icing 

Fluid too heavy for pump priming 

Held open or  worn priming piston 

Air motor icing 

Held open or worn piston valve or 

packings 
Air  motor icing 

Exhausted fluid supply 
Fluid too heavy for pump priming 

Held open or worn piston valve or 

packings 
Held open or worn priming piston 

Worn throat packings in displace- 

ment pump 
Air motor icing 

before disassembling the pump. 

SOLUTION 

Clear;  see TECHNICAL DATA on 

pages 

Open,  clear 

Clear. 

Clean; 

see 

SERVICE 

Clean;  service (see 

should have 

dew point 

Check air line moisture content; 

Clear;  see TECHNICAL DATA on 

page 

Open,  clear 

Clear' 

Close 

Check inductor or ram plate seal 

Use bleeder valve;  see page 

5; 

use 

inductor or ram unit 

Clear;  service 

should have 

dew point 

Check air line moisture content; 

Use 

hleeder valve: 

see 

page 

5: 

use 

inductor on ram unit 
Clear;  service 

should have 

dew point 

Check air line moisture content; 

Clear;  service 

should have 

dew point 

Check 

air 

line moisture content; 

Refill and prime 
Use bleeder valve; 

see 

page 

6; 

use 

inductor or  ram unit 

Clear;  service 

Clear;  service 
Clear;  service 

should have 

point 

Check air line moisture content; 

"Follow 

the 

Pressure Relief Procedure 

on 

page 

and disconnect 

the fluid 

line. 

If 

the pump 

starts 

again 

when 

the 

air is 

turned on,  the 

fluid 

hose, etc., 

is 

clogged. 

Summary of Contents for KING 217-564

Page 1: ...liter 5 5 gellon drum size Model 217 565 Series A Model 217 564 Series A 19 liter 5gallon ram size 2BL bar 4bwpsi MAXIMUM WORKING PRESSURE 4 0 l RATIO BULLDOG 200 liter 55gallon drum size Model 21756...

Page 2: ...jectionof fluiddirectty FLUlDlNJECTlONlNJURY Asarlousinjury whichmeyappearto into the body WARNINQ Alerm user to avoid or correct conditionswhich could NOTE Give8 additionelexplanationof a procedureor...

Page 3: ...spray tipslnozzles If the spray tiplnoule clogs while sprayingldis pensing engage the gunldispensing valve safety latch im mediately ALWAYS follow the Pressure Relief Procedure and then remove the spr...

Page 4: ...ief Procedure on page 2 and remove the the lowest possiblefluid pressure and maintain firm metal to during flushing to reduce the risk of injection injury static metal contact between the gunldispensi...

Page 5: ...f the pump Upstreamfrom the pumpair inlet Connect a grounded air supply hoseto the 314 npsm f installan air line oiler IF for automaticair motor lubrica tion Upstreamfrom the oiler installan air regul...

Page 6: ...prime properly open the bleeder ing valve until the fluid appears at the hole See Fig 2 Close the bleeder valve WARNING your hand or fingers to cover the bleeder hole To reduce the risk of fluid inje...

Page 7: ...too heavy for pump priming Held open or worn priming piston Air motor icing Held open or worn piston valve or packings Air motor icing Exhausted fluid supply Fluid too heavy for pump priming Held open...

Page 8: ...t cup 1011 wet cup packing nut from the pecking nut 1361 and packing nut 140 Removethe packings 5 Push the displacement rod 108 down so that the priming piston 119 clears the intake cylinder 117 6 Use...

Page 9: ...nut first onto the piston rod 1221 24 Place a new O ring 124 around the intake cylinder 117 and screw the cylinder into the pump housing 109 torquing to 129 149 N m 94 110ft lb 25 Thread the nut 120 o...

Page 10: ...PARTS DRAWINGS AND PARTS LISTS 307 605 9...

Page 11: ...2 6 l BULLDOG PUMP Model 217 566 15 LIPS OF U CUP PACKING FACE DOWN TO THREADS U 125 1 1 3 1 2 4 PACKING FACE UP LIPS OF U CUP REF 117 I i7 140 60 ft lbl i i I I i i...

Page 12: ...Pump 217 201 Series A Includes items 101to 141 REF PART DESCRIPTION NO NO Q N 101 178098 WET CUP 1M T06 258 O RING Vlton 1 105 t 178119 WASHER back up acetal homoDoher 2 1 107 178 080 ADAPTER outlet M...

Page 13: ...0 l BULLDOG PUMP Model 217 568 200 liter 55 gal drum size 15 I A 1 4 0 l BULLDOG PUMP Model 217 587 19 liter 5gall ram size I 140 PACKING FA 130 11 W 34 47 N m 1 2 5 3 5 ft lbl PACKING FACE UP REF 117...

Page 14: ...f no All other parrs in the kit Consists of the following Ref No Part NO 102 106 258 105 178 116 106 178 960 _ 123 178 961 124 1W 260 _ 126 100 103 125 106 259 428 107083 127 178 962 130 178 118 QW 1...

Page 15: ...PARTS DRAWING 55A KING PUMP Model 217 568 200 liter 55 gal drum size TO THREADS TORQUE TO 3 5 I CI OS 14 307 605 LIPS OF U CUP PACKING FACE UP 123 140 60 ft lbl i...

Page 16: ...178 098 t 178 119 106 258 t v a g n 17a151 178 080 178 126 217 549 178 154 217 200 178 124 217 547 178 162 178090 106 257 178 109 178 089 106 260 106 269 100 103 1178 168 178 117 107 083 17E163 178086...

Page 17: ...ORKING PRESSURE 318 nptlf mbe Viton seals TWO POST 19 LITER 1 5 gallon RAM 520 075 5gallon drums For extruding highly viscous fluids from open 19 liter 200 LITER 155 gallon RAM 207 279 For extruding h...

Page 18: ...mp air inlet and this valve when closed BLEED TYPE MASTER AIR VALVE 107 141 GRACO THROAT SEAL LIQUID Non evaporatingliquid for wet cup 206 995 0 95 liter 1 quart 206 996 3 8 liter 1 gallon 3dw psi 210...

Page 19: ...Curves 2 8 bar 4 9 bar 7 bar OUTLET PRESSURE BlackCurves BAR PSI 0 TO find Outlet Pressure barlpsi at a specfic delivery To find Pump Air Consumption Im3 min CFM specific Iliterlgpmllrnin and operatin...

Page 20: ...ar 4 9 bar 7 bar OUTLET PRESSURE Black Curves TEST FLUID No 10 Motor Oil PUMP DELIVERY To find Outlet Pressure barlpsi at a specfic delivery liter gpm rnin and operating air pressure Ibarlpsi 2 Read v...

Page 21: ...ack Curves BAR PSI TEST FLUID No 10 Motor Oil CFM m3Imin GPM I I I I I I I I 0 5 10 15 llmin PUMP DELIVERY To find Outlet Pressure Ibar psil at a specfic delivery literlgpmllminl and operating air pre...

Page 22: ...7 236 mm 25 75 68 2 mm 19 30 12 69 217 568 1365 mm 826 mm 53 75 403 mm 132 50 68 2 mm 15 85 2 69 To bottom of pump stroke priming piston protruding about 16 mm 12 0 DETAILA IALLPUMPMODELSI 44 6 rn 11...

Page 23: ...le for malfunction damage or caused by with Graco equipment of structures accessories ment or materiels not supplied by Gram or the improper design manufacture installation operation or maintenance of...

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