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Installation 

6

312585E

Installation

The Graco warranty will not apply if cleaning solutions 
other than those recommended by Graco are used in 
these units. Only use solutions that are not harmful to 
the wetted parts. See the Technical Data in the displace-
ment pump manuals 311825, 311827, and 312745.

See F

IG

. 1. Connect the suction hose (P) between the 

pump fluid inlet and the suction tube (R), using thread 
sealant on the male threads. Screw on the suction tube 
strainer. Place the suction tube in the supply drum, and 
adjust it so it is 1 in. (25 mm) off the bottom of the drum. 
Tighten the thumbscrew of the pipe hanger onto the 
drum.

Connect the spray hose (S) to the pump outlet manifold. 
For two gun spraying, remove the plug in the manifold 
and connect another spray hose. Connect the spray gun 
(T) to the hose (S). Use thread sealant on the male 
threads.

Wall Mount Packages

1.

Ensure the wall is strong enough to support the 
weight of the pump assembly and accessories, fluid, 
hoses, and stress caused during pump operation.

2.

Ensure that the mounting location has sufficient 
clearance for easy operator access.

3.

Position the wall bracket at a convenient height, 
ensuring that there is sufficient clearance for the 
fluid suction line and for servicing the displacement 
pump.

4.

Drill four 7/16 in. (11 mm) holes using the bracket as 
a template. Use any of the three mounting hole 
groupings in the bracket. See Wall Mounting 
Bracket Diagram
, page 20.

5.

Bolt the bracket securely to the wall using bolts and 
washers designed to hold in the wall’s construction.

6.

Attach the pump assembly to the mounting bracket. 

7.

Connect air and fluid hoses. 

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is 
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a 
compatible solvent before using the equipment. See 
your respective pump manual. See Related Manuals on 
page 3.

Integrated Air Control Module

See F

IG

. 1. The integrated air control module (C) is 

included with all packages. It includes the following (see 
311239 for detailed information):

Bleed-type master air valve (D): required in your 
system to relieve air trapped between it and the air 
motor when the valve is closed. 

Pump air regulator (E): adjusts air pressure to the 
motor and fluid outlet pressure of pump. View the 
gauge (F) to read air pressure.

Safety relief valve (G): automatically opens to 
relieve air pressure, to prevent pump overpressur-
ization.

Air filter (H): removes harmful contaminants from 
entering the air control module and air motor.

Trapped air can cause the pump to cycle unexpectedly, 
which could result in serious injury from splashing or 
moving parts.

Summary of Contents for Hydra-Clean 247549

Page 1: ...only with water and cleaning solutions See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual and in your...

Page 2: ...mp 10 Adjusting the Pump 10 Troubleshooting 12 Repair 13 Disconnect the Displacement Pump 13 Reconnect the Displacement Pump 13 Parts 14 247549 Cart Mount Package 14 247550 Wall Mount Package 15 24755...

Page 3: ...l Mount 247549 1250 8 6 86 2 100 0 7 7 0 12 1 550 cc 247550 1250 8 6 86 2 100 0 7 7 0 12 1 550 cc 247551 2275 15 7 156 9 100 0 7 7 0 23 1 580 cc 247552 2275 15 7 156 9 100 0 7 7 0 23 1 580 cc 247553 3...

Page 4: ...under the influence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids an...

Page 5: ...n inhaled or swallowed Read MSDS s to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines Always wea...

Page 6: ...the displacement pump 4 Drill four 7 16 in 11 mm holes using the bracket as a template Use any of the three mounting hole groupings in the bracket See Wall Mounting Bracket Diagram page 20 5 Bolt the...

Page 7: ...fety Relief Valve H Air Filter hidden J Air Inlet K Air Supply Line L Air Line Shutoff Valve M Air Line Filter N Portable Cart P Fluid Suction Hose R Fluid Suction Tube and Strainer S Fluid Spray Hose...

Page 8: ...e the ground screw GS and lockwasher LW to attach the ground wire U at the rear of the air motor Tighten the screw securely Connect the other end of the ground wire to a true earth ground Air and flui...

Page 9: ...ng Solutions Prepare the cleaning solution according to the manufac turer s instructions Be sure to observe all warnings If you are using powdered cleaners mix them thoroughly in a separate pail befor...

Page 10: ...pty and air has been pumped into lines prime the pump and lines with fluid or flush and leave filled with a compatible solvent Be sure to eliminate all air from the fluid system The piston and intake...

Page 11: ...Operation 312585E 11...

Page 12: ...damaged motor parts Clean or repair See manual 311238 Pump operates but output low on both strokes Restricted line or inadequate air supply closed or clogged valves Clear increase air supply Check tha...

Page 13: ...it to the motor see the WARNING at left Orient the pump s fluid outlet to the air inlet as noted under Disconnect the Dis placement Pump Place the displacement pump 10 on the tie rods 9 5 Screw the n...

Page 14: ...arts 14 312585E Parts 247549 Cart Mount Package See parts listing on page 18 TI11268A 1 2 3 4 5 6 7 8 Ref 20 41 23 15 14 13 16 21 11 22 19 17 18 9 10 12 20 24 25 26 27 28 29 30 37 38 39 40 1a 1b 1d 1c...

Page 15: ...Parts 312585E 15 247550 Wall Mount Package See parts listing on page 18 TI11270A 4 32 15 14 13 16 11 19 17 18 9 10 12 20 6 7 8 Ref 20 23 21 22 24 25 26 30 37 31...

Page 16: ...12585E 247551 247553 and 258664 Cart Mount Packages See parts listing on page 18 TI11272A 1 2 3 4 5 6 7 8 Ref 20 41 23 14 13 21 11 22 19 18 9 10 20 24 25 26 27 28 29 30 37 38 39 40 33 15 17 12 34 16 1...

Page 17: ...Parts 312585E 17 247552 247554 and 258665 Wall Mount Packages See parts listing on page 18 TI11274A 4 32 33 14 13 15 11 19 17 18 9 10 12 20 6 7 8 Ref 20 23 21 22 24 25 26 30 37 31 34 16...

Page 18: ...ype 15090 1 38 805538 TIP spray Q type 40030 1 39 805575 TIP spray Q type 00080 1 40 805549 TIP spray Q type 25045 1 41 805566 TIP spray Q type 40065 1 Ref Part Description Qty Ref No Description Pack...

Page 19: ...8 npt f x 3 8 npt f 166444 166444 166444 166444 1 MANIFOLD fluid outlet 3 4 npt f x 3 8 npt f x 3 8 npt f sst 15T275 15T275 15T275 15T275 1 18 BUSHING 1 1 2 in npt m x 1 in npt f sst 15T271 15T271 1...

Page 20: ...9 0 in 228 6 mm 1 6 in 41 4 mm 12 4 in 314 3 mm 1 0 in 25 4 mm 5 3 in 133 4 mm 14 5 in 368 3 mm 17 8 in 450 9 mm 2 0 in 50 8 mm 5 4 in 136 5 mm 7 16 in 11 mm diameter holes for mounting to wall 1 2 in...

Page 21: ...2 17 1 434 17 8 451 3 4 npt f 1 1 2 in npt f 1 in npt f 227 103 247551 50 5 1283 3 9 99 15 9 404 25 7 653 3 4 npt f 2 in npt f 1 1 2 in npt f 368 167 247552 46 4 1179 32 5 826 15 9 404 17 8 451 3 4 np...

Page 22: ...r motors See manual 311238 supplied Sound power NXT air motors See manual 311238 supplied Wetted parts Displacement Pump see manual 311825 311827 or 312745 Spray Gun see manual 308511 Hoses and Fittin...

Page 23: ...Working Pressure in psi MPa bar 030 0 76 0 6 2 3 13 4 0 37 1106 7 7 77 0 8 3 0 24 6 0 69 1958 13 7 137 1 0 3 8 36 9 1 03 2829 19 8 198 045 1 14 1 4 5 3 26 3 0 74 1037 7 3 73 2 2 8 4 50 7 1 42 1814 12...

Page 24: ...anship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IM...

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