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10

306-993

Troubleshooting

WARNING

To reduce the risk of serious injury whenever you

are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 8.

Before servicing this equipment always make sure to

relieve the pressure

.

Note: 

Check all possible problems and solutions

before disassembling.

Problem

Cause

Solution

Excessive surge at spray nozzle

Obstructed spray tip, valve, or hose

Clean, clear

Excessive surge at spray nozzle

Cleaning solution supply empty

Refill

Clogged intake filter, kinked or col-

lapsed suction hose

Clean, unkink

Fluid leaking from valve

Loose packing nut or worn packings

See manual 307–010

Valve will not stop dispensing

Valve not adjusted properly

See manual 307–010

Valve will not stop dispensing

Dirty or worn valve stem or seat

Clean, clear, or replace – See manual

307–010

Valve will not stop the pump

Cleaning solution supply empty

Refill

Valve will not stop the pump

Clogged intake filter, kinked or col-

lapsed suction hose

Clean, unkink

Dirty or worn valve stem or seat

Clean clear, or replace – See manual

307–010

Dirty or worn fluid piston or packings

Service – See pump manual

Pump operating, but spray pres-

sure low on up stroke.

Dirty or worn fluid piston or packings

Service – See pump manual

Pump operating, but spray pres-

sure low on down stroke

Dirty or worn fluid intake valve

Clean, clear, or replace – See pump

manual

Pump operating, but spray pres-

sure low on both strokes

Clogged intake filter, kinked or col-

lapsed suction hose

Clean, unkink

sure low on both strokes

Dirty or worn fluid piston or packings

Service – See pump manual

Dirty or worn fluid intake valve

Clean, clear, or replace – See pump

manual

Loose packing nut or worn packings

Tighten, replace – See pump manual

Fluid will not come from pump

(hose removed)

Restricted air line

Check for closed valve; use larger

supply hose

(hose removed)

Pump throat packing nut too tight

Loosen

Pump air motor not working

Service – See pump manual

System will not spray

Restricted air line

Check for closed valve; use larger

supply hose

Pump air motor not working

Service – See pump manual

Summary of Contents for Hydra-Clean 205-985

Page 1: ...Includes 5 1 Ratio Monark Pump with Neoprene and UHMWPE packings drum mounting bracket suction hose air line lubricator 40 ft spray hose Hydra Clean gun and spray tip Model 207 860 Series B Includes 5...

Page 2: ...y Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do not alter or modify thi...

Page 3: ...safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 8 whenever you are instructed to relieve pres sure stop spraying clean...

Page 4: ...ebris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do not tur...

Page 5: ...a true earth ground Order Part No 237 569 Ground Wire and Clamp Fig 1 W X Y Z 3 Air and fluid hoses use only electrically conductive hoses 4 Air compressor follow manufacturer s recommen dations 5 Spr...

Page 6: ...This valve senses when the pump is running too fast and shuts off the air to the pump 3 Connect the air line lubricator G to the pump air inlet using pipe sealant Install a pump air bleed valve H and...

Page 7: ...d Valve required for pump J Air Regulator and Gauge K Air Line Filter L Air Line Drain Valve M Bleed type Air Valve for accessories N Electrically Conductive Air Supply Hose P Tee R Fluid Drain Valve...

Page 8: ...uipment or install or clean the spray nozzles 1 Lock the gun trigger safety 2 Close the bleed type master air valve H required in your system 3 Unlock the gun trigger safety 4 Hold a metal part of the...

Page 9: ...to relieve pressure always follow the Pressure Relief Procedure on page 8 Hold the spray nozzle about 2 feet 0 6 m from the surface you are cleaning and mist wet it completely Let it soak briefly then...

Page 10: ...ter kinked or col lapsed suction hose Clean unkink Dirty or worn valve stem or seat Clean clear or replace See manual 307 010 Dirty or worn fluid piston or packings Service See pump manual Pump operat...

Page 11: ...connect the air line at the motor and place 10 to 15 drops of oil in the inlet Reconnect the air line and turn on the air to blow oil into the motor Shut off the air supply to the pump and relieve the...

Page 12: ...12 306 993 Parts 06768 17 MODEL 205 985 11 4 13 2 18 15 21 19 14 16 20 3 5 12 6 Model 205 985 Monark Hydra Clean and Model 207 860 Monark Hydra Clean 1 7 8 8 9 10 MODEL 207 860 22 23...

Page 13: ...Qty 1 214 847 AIR LINE LUBRICATOR 1 2 206 300 FILTER fluid intake 1 3 224 345 5 1 Ratio Monark Pump See manual 308 117 for parts 1 4 102 022 BUSHING hex 1 2 npt 1 4 npt thd size 1 5 102 023 SCREW hex...

Page 14: ...GPM CFM WP GPM CFM WP 164 435 043 40 160 964 043 25 164 434 052 25 164 436 052 40 1 6 17 610 1 8 24 840 164 438 052 65 160 963 062 25 2 3 23 560 2 6 32 750 KEY GPM Gallons Per Minute CFM Cubic Feet Pe...

Page 15: ...ump ratio 5 1 Max recommended pump speed 66 cycles per min Pump discharge pressure 600 psi 41 4 bar 4 14 MPa Weight 27 lb 12 26 kg Model 207 860 37 lb 16 80 kg Model 205 985 Maximum operating temperat...

Page 16: ...rranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or an...

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