Graco Hydra-Clean 1040 Instructions-Parts List Manual Download Page 2

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Contents

Warnings ........................................................... 3

Configuration Number Matrix ............................... 6

Installation.......................................................... 8

Operation ........................................................... 13

Tighten Bolts ............................................... 13
Flush the Pump Before First Use .................. 13
Start and Adjust the Pump ............................ 13
Pressure Relief Procedure............................ 14
Pump Shutdown .......................................... 14

Maintenance ...................................................... 15

Maintenance Schedule ................................. 15

Lubrication................................................... 15
Tighten Threaded Connections ..................... 15
Flushing and Storage ................................... 15

Troubleshooting.................................................. 16

Repair................................................................ 18

Disassemble the Fluid Section ...................... 18
Disassemble the Center Section ................... 19
Replace the Air Motor................................... 19
Reassemble the Center Section.................... 20
Reassemble the Fluid Section....................... 21

Torque Instructions ............................................. 24

Parts.................................................................. 25

Kits .................................................................... 28

Dimensions ........................................................ 29

Performance Charts............................................ 30

Technical Data ................................................... 31

Graco Standard ChemSafe Pump

Warranty............................................... 32

334795B

Springer Pumps, LLC
Telford, PA 18969

Tel: 866-777-6060 / Int'l: 215-949-2900

Fax: 866-777-6383 / Int'l: 215-721-1296

shop.springerpumps.com

[email protected]

Summary of Contents for Hydra-Clean 1040

Page 1: ...use use in in in European European European explosive explosive explosive atmosphere atmosphere atmosphere locations locations locations Important Important Important Safety Safety Safety Instruction...

Page 2: ...own 14 Maintenance 15 Maintenance Schedule 15 Lubrication 15 Tighten Threaded Connections 15 Flushing and Storage 15 Troubleshooting 16 Repair 18 Disassemble the Fluid Section 18 Disassemble the Cente...

Page 3: ...de of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static...

Page 4: ...ch you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not ki...

Page 5: ...rfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUI...

Page 6: ...alve Material Material Material Fluid Fluid Fluid Covers Covers Covers and and and Manifolds Manifolds Manifolds 1040 1040 1040 PT PT PT 1 in PTFE P01A P01A P01A Polypropylene center with npt air inle...

Page 7: ...543 24X543 npt npt npt EPDM EPDM EPDM 24X494 24X494 24X494 bspt bspt bspt 24X493 24X493 24X493 1 1 1 in in in PTFE PTFE PTFE npt npt npt PTFE PTFE PTFE Buna Buna Buna N N N 24X492 24X492 24X492 bspt b...

Page 8: ...mp is the formation and collapse of bubbles in the pumped liquid Frequent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It may res...

Page 9: ...esn t wobble 4 For ease of operation and service mount the pump so air valve air inlet fluid inlet and fluid outlet ports are easily accessible Accessories Components Accessories Components Accessorie...

Page 10: ...ded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Check your system electrical continuity after the initial installation and...

Page 11: ...ve the muffler U from the pump air exhaust port K 3 Install the adaptor from the kit 4 Install a grounded air exhaust hose S If a hose longer than 10 ft 3 m is required use a larger diameter hose Avoi...

Page 12: ...be adequate for most materials 3 For maximum suction lift wet and dry see Technical Data page 31 For best results always install the pump as close as possible to the material source Minimize suction...

Page 13: ...tight Use a compatible liquid thread sealant on male threads NOTICE NOTICE NOTICE Do not overtighten fluid inlet and outlet fittings Soft plastic threads can be stripped easily 3 Place the suction tub...

Page 14: ...pumping and before you clean check or service the equipment 1 Shut off the air supply to the pump 2 Open the dispensing valve if used 3 Open the fluid drain valve to relieve fluid pressure Have a cont...

Page 15: ...essary Although pump use varies a general guideline is to retorque bolts every two months See Torque Instructions page 24 Flushing Flushing Flushing and and and Storage Storage Storage Flush before fl...

Page 16: ...eat or manifold Replace ball and seat Dispensing valve is clogged Relieve pressure and clear valve Pump will not cycle or cycles once and stops Diaphragm is ruptured Replace Suction line is clogged In...

Page 17: ...ls are worn or damaged Replace Fluid covers are loose Retorque Diaphragm is damaged Replace Pump leaks air externally Manifold fittings are loose Retorque Fluid covers are loose Retorque Pump leaks fl...

Page 18: ...se a 10 mm socket to remove the manifold retainer 11 and the outlet manifold 8 6 Inspect both manifolds 8 10 wearable seats 35 36 and replace if worn or damaged NOTE NOTE NOTE Use a small hammer and P...

Page 19: ...both muffler locations 4 Use a 4 mm Allen wrench to remove the screws 16 and muffler caps 14 5 Inspect the mesh baffle spacers 38 and felt mufflers 15 Replace as needed 6 Use a 19 mm socket and the s...

Page 20: ...o ensure proper seating 3 Use a 19 mm socket and the supplied tool 42 to tighten the spool assembly 3 until it is flush with surface of the air motor assembly NOTE NOTE NOTE Do not overtighten the spo...

Page 21: ...the diaphragm shaft 5 onto one strike plate 4 and diaphragm 25 hand tight only Do not use any tools on the shaft 12 Lubricate the shaft then install it in the air motor assembly Turn the diaphragm as...

Page 22: ...a d ring 21 check ball 22 ball retainer 20 and o ring seal 17 on top of each wearable seat 19 8 Align the outlet manifold 8 on the assembly with the outlet port facing in the correct direction for yo...

Page 23: ...the inlet manifold 10 14 On each screw 29 place two belleville washers 27 with the rounded side of first washer toward the screw head and the rounded side of the second washer away then a flat 12 wash...

Page 24: ...rk the screwdriver under the lip of each cap and gently pry it off 2 Start all fluid cover screws a few turns Then turn down each screw just until head contacts cover 3 Turn each screw by 1 2 turn or...

Page 25: ...58 included in all Center and Fluid Section Rebuild kits 2 Follow Torque Instructions page 24 334795B 25 Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int l...

Page 26: ...CAP muffler 2 15 17F676 BAFFLE 4 16 17F048 SCREW M6 x 1 12 7mm lg 4 17 17F292 SEAL o ring 326 PTFE 4 18 17F185 NUT manifold 16 Ref Ref Ref Part Part Part Description Description Description Qty Qty Q...

Page 27: ...wrench air motor 1 44 17F799 TOOL insertion wear surface 1 45 17F047 STUD threaded 2 46 17G558 LUBRICANT PFPE 1 Replacement Warning labels signs tags and cards are available at no cost Parts included...

Page 28: ...051 17G052 20 UHMW Kits 17F133 17F134 17F135 2 Wearable Seat PTFE Kits 17F132 17G051 17G052 21 UHMW Kits 17F133 17F134 2 22 Check Ball 1 1 8 in PTFE 4 Ref Ref Ref Description Description Description Q...

Page 29: ...3 7 cm D D D 10 9 in 27 7 cm E E E 10 5 in 26 7 cm Ref Ref Ref US US US Metric Metric Metric F F F 14 1 in 35 8 cm G G G 8 0 in 20 3 cm H H H 7 3 in 18 5 cm J J J 7 1 in 18 0 cm 334795B 29 Springer Pu...

Page 30: ...ion Consumption Approximate Approximate Approximate Cycles Cycles Cycles per per per Minute Minute Minute How How How to to to Read Read Read the the the Charts Charts Charts 1 Locate fluid flow rate...

Page 31: ...ide of the pump Running the pump at temperatures below freezing may accelerate the wear of the elastomer components in the pump 32 F 0 C Air consumption at maximum flow 46 scfm 1 3 scmm Fluid flow per...

Page 32: ...S DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICUL...

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