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Installation

309572S

9

Connect Whip Hose to Gun or Gun Manifold

1. Assemble A and B component hoses to 

gun or gun manifold fittings as shown in 
F

IG

. 1.

2. Tighten fittings to A and B component 

hoses. Ensure hose remains flat after fit-
tings are tightened. Loosen and retighten 
fittings as necessary to eliminate any 
torque on hoses. This will help achieve a 
flat profile on the hose.

For best whip hose flexibility, assemble 
whip hose to gun or gun manifold as 
instructed.

F

IG

. 1

Tighten

Tighten

Tighten

Summary of Contents for Gusmer Power-Lock 256549A

Page 1: ...tmospheres See page 3 for Maximum Fluid Working Pressure 130 psi 0 9 MPa 9 bar Maximum Air Working Pressure 180 F 82 C Maximum Hose Operating Temperature Important Safety instructions Read all warning...

Page 2: ...17 Parts 18 Using 261669 Fluid Temperature Sensor JIC to JIC fittings 18 Using 261670 Fluid Temperature Sensor JIC to NPT fittings 19 15F144 Hose Wire Jumper 21 Technical Data 23 Accessories 23 Scuff...

Page 3: ...TS cable and scuff guard 3 8 10 50 15 2 5 5 6 6 2000 13 8 138 246052 F With FTS cable no scuff guard 1 4 6 50 15 2 5 5 6 6 3500 24 1 241 246053 F With FTS cable no scuff guard 3 8 10 50 15 2 5 5 6 6 3...

Page 4: ...47 8 8 10 10 2000 13 8 138 50 15 2 1 4 6 No FTS cable no scuff guard 1225B PL 246074 5 5 6 6 2000 13 8 138 50 15 2 3 8 10 No FTS cable no scuff guard 1200B PL 246075 5 5 6 6 2000 13 8 138 50 15 2 1 2...

Page 5: ...PL 246063 8 8 10 10 2000 13 8 138 50 15 2 1 2 13 Single hose B RES side 5226C 50 PL 246064 8 8 10 10 2000 13 8 138 25 7 6 1 4 6 Single hose A ISO side 1265A PL 246065 5 5 6 6 2000 13 8 138 25 7 6 1 4...

Page 6: ...en all fluid connections before operating the equipment Check hoses tubes and couplings daily Replace worn or damaged parts immediately High pressure hose cannot be recoupled replace the entire hose F...

Page 7: ...with all applicable safety regulations Burn Hazard This equipment is used with heated fluid which can cause equipment surfaces to become very hot To avoid severe burns Do not touch hot fluid or equip...

Page 8: ...re Taps Transformer tap wire connections vary depending on proportioner and length of heated hose See proportioner operation man ual for further information Some models are automatic and have no user...

Page 9: ...1 2 Tighten fittings to A and B component hoses Ensure hose remains flat after fit tings are tightened Loosen and retighten fittings as necessary to eliminate any torque on hoses This will help achie...

Page 10: ...the correct length See Strip Length Gauge for correct length WARNING Read warnings pages 6 and 7 FIG 2 FIG 3 Do not connect the main air supply to the air hose at this time Common insulated heated ho...

Page 11: ...t See FIG 8 b Thread in setscrew and use hex wrench to torque setscrew to 60 in lbs 6 78 N m c Insert remaining wire from pair into con nector ensure proper insertion depth Thread setscrew and torque...

Page 12: ...of wire on each side of con nector is wrapped 6 Connect cables F Slide insulator sleeves over connection Leave slack G in cables as stress relief to prevent cable failure 7 Repeat for additional hose...

Page 13: ...air hose C to whip air hose L 7 Connect hose assembly cable F to FTS cable R Slide insulator sleeves S over connection Leave slack G in cables as stress relief to prevent cable failure 8 See Check Hos...

Page 14: ...uctions 5 Connect hose assembly cable F to FTS cable R Slide insulator sleeves S over connection Leave slack G in cables as stress relief to prevent cable failure 6 See Check Hoses for Leaks page 15 C...

Page 15: ...ee proportioner manual for priming instructions After all lines are free of air check for leaks If there are leaks relieve pressure as instructed in proportioner manual Tighten connections then pressu...

Page 16: ...ap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abra sion 3 Install protective cover see Accessories page 23 or wrap hose bundle with du...

Page 17: ...F or Celsius C turn the proportioner main power ON 3 Hold the temperature unit button until tem perature is shown on the display The fluid temperature sensor is now correctly cali brated Maintenance...

Page 18: ...5C624 HOSE air 25 ft 7 6 m 1 4 15B296 CABLE FTS 50 ft 15 2 m 1 15C626 CABLE FTS 25 ft 7 6 m 1 5 261669 FLUID TEMPERATURE SENSOR includes items 5a 5d 1 5a 117455 NIPPLE 1 4 npt m x 5 JIC m 1 5b 117595...

Page 19: ...t A ISO 1 2 chart 2 page 20 HOSE component B RES 1 4 15B296 CABLE FTS 50 ft 15 2 m 1 15C626 CABLE FTS 25 ft 7 6 m 1 5 261670 FLUID TEMPERATURE SENSOR includes items 5a 5d 1 5a 156823 SWIVEL 1 4 npt m...

Page 20: ...in mm Length ft m Maximum Fluid Pressure psi MPa bar 246059 1 4 6 50 15 2 2000 13 8 138 246061 3 8 10 50 15 2 2000 13 8 138 246063 1 2 13 50 15 2 2000 13 8 138 246065 1 4 6 25 7 6 2000 13 8 138 246094...

Page 21: ...ed Hoses page 10 6 Install one Lock connector 100a between wires see page 10 Ref Part Description Qty 100 15F144 JUMPER hose wire includes two 117789 electrical connec tors 50 ft 15 2 m long 1 101 cha...

Page 22: ...aps using the follow ing table Transformer tap wire connections vary depending on length of heated hose See proportioner operation manual for fur ther information Verify that tap wire con nections are...

Page 23: ...eel Total Heating Load 2 hoses 1 4 diameter 11 watts foot 36 watts meter 3 8 diameter 13 watts foot 43 watts meter 1 2 diameter 15 watts foot 49 watts meter Part Description 256735 7 ft 2 1 m braided...

Page 24: ...in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARR...

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