Graco Glutton 2500 Series Instructions And Parts List Download Page 37

Page: 37 / 48

307843 37

Parts

Ref No. 5
Pilot Valve 221133

NOTE: This assembly is included

with all pump models.

5i*

5j*

02331

Ref.
No.

Part No.

Description

Qty.

183604

STEM, valve

183603

VALVE, air

183605

CAP, valve

183606

HOUSING, valve

5e*

159589

O-RING, buna-N

108961

SPRING, compression

108960

SPRING, compression

Ref.
No.

Part No.

Description

Qty.

108383

FITTING, barbed, buna-N o-ring

seal; 10–32 UNF–2A

5i*

156766

GASKET, copper

5j*

107161

SEAL, pilot valve rod, buna-N

These parts are included in Repair Kit 220656. See
pages 38 – 40 for description of all Repair Kits, Op-
tional Repair Kits, and Conversion Kits available.

Summary of Contents for Glutton 2500 Series

Page 1: ...220664 Series D Model 237009 Series A Carbon steel pumps Model 220667 Series D Model 237012 Series A Stainless steel pumps Electro polished for use with waterborne coatings 2500 Series Pumps 2500 psi...

Page 2: ...mps Models 220667 and 237012 30 2500 Series Carbon Steel Pumps Models 220665 and 237010 32 2500 Series Stainless Steel Pumps Models 220668 and 237013 34 Air Control Valve 220902 36 Pilot Valve 221133...

Page 3: ...over the spray tip D Do not stop or deflect leaks with your hand body glove or rag D Do not blow back fluid this is not an air spray system D Always have the tip guard and the trigger guard on the gu...

Page 4: ...olvents which are compatible with the equipment wetted parts Refer to the Tech nical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings D Do not use hoses to pull...

Page 5: ...r pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline engine...

Page 6: ...tion of the outlet and ease installation as shown in Fig 3 General Information D The installation shown in Fig 4 is only a guide for selecting and installing system components Con tact your Graco dist...

Page 7: ...air hoses use only grounded hoses with a maximum of 500 feet 150 m combined hose length to ensure grounding continuity D Air Compressor Follow the manufacturer s recom mendations D Spray gun or dispen...

Page 8: ...ury including splashing in the eyes or on the skin or contamination from hazardous fluids 3 Install a control device such as a gun dispensing valve or shutoff valve on the grounded fluid hose H Connec...

Page 9: ...r valve up stream from all air line accessories and use it to isolate the accessories during cleaning and repair 7 Install an air line filter A to remove harmful dirt and moisture from your compressed...

Page 10: ...loosen completely then clear the tip nozzle or hose obstruction Flush the Pump Before First Use WARNING To reduce the risk of fluid injection injury static sparking and splashing read and follow Flush...

Page 11: ...a circulating system the pump runs continu ously and speeds up or slows down as supply demands until the air supply is shut off CAUTION Never allow the pump to run dry of fluid A dry pump will acceler...

Page 12: ...sealant to threads 2 Pump will not run a Air supply turned off b Fluid valve turned off c Air pressure regulator set too low d Pilot valve assemblies worn e Air control valve defective f Air piston qu...

Page 13: ...g Pump reacts slowly h Check for sluggish air control valve operation a Bleed fluid line until con stant flow is obtained b Install larger air line minimum size 1 2 in c Remove clean and in spect sea...

Page 14: ...atible oil based solvent b Leave the mineral spirits or oil based solvent in the pump to protect the pump parts from corrosion 3 Be sure to eliminate all air from the system Tighten Threaded Connectio...

Page 15: ...nless steel pumps Models 220666 through 220668 and Models 237011 to 237013 apply anti seize lubricant to the threads of the cap 53 Repairing the Fluid Piston and Seal NOTE Parts marked with an asteris...

Page 16: ...eal Secure with the four screws 34 and washers 35 6 Apply 10 psi air to move the piston to one side and hold it there Replace the o ring 18 in the groove in the tapered side of the retaining plate 12...

Page 17: ...485 Torque to 140 to 150 ft lb 190 to 203 NSm See model and part number for specification Torque to 40 to 50 ft lb 54 to 67 NSm Torque to 7 4 to 12 5 ft lb 10 to 17 NSm Item 61 is used on stainless st...

Page 18: ...n the threads If the rods must be re moved heating the joint to 300_ F will ease disas sembly Place wrenches on the flats of the piston shaft to disconnect them from the piston stud 30 9 Clean all par...

Page 19: ...ke care not damage tubes when re moving cap 25 Apply high strength sealant to threads Torque to 7 4 to 12 5 ft lb 10 to 17 NSm Press fit to flush Press fit to bottom 2 1 3 4 5 1 02327 3 4 5 30 29 15 1...

Page 20: ...center housing 40a Replace the u cup 40j with the lips facing into the housing Install the re tainers with the flat side facing into the housing 3 Replace the spools 40c if damaged Replace the o ring...

Page 21: ...F 40h REF 5h 40p 40s 40p 40n NOTES Torque to 2 2 to 3 7 ft lb 3 to 5 NSm Press fit using 40 to 60 lb 18 to 27 kg force Lubricate with lithium base grease Apply medium strength sealant to threads Torqu...

Page 22: ...e pilot valve fit tings 5h and air valve tees 40n b Unscrew the cap screws 37 and remove the pilot valve housings 5d Grease the rod seals 5j and install one on each side of the pump c Secure the pilot...

Page 23: ...23 Service Fig 9 40n 72 5h 42 5h 37 5c 5i 5f 5b 5g 5a 5e 5d 5j 5h NOTES Torque to 7 4 to 12 5 ft lb 10 to 17 NSm Torque to 2 2 to 3 7 ft lb 3 to 5 NSm Lubricate with lithium base grease 2 1 3 1 3 3 3...

Page 24: ...es Carbon Steel Pumps Model 220663 Series D Model 237008 Series A 50 53 54 57 56 49 48 33 34 35 73 13 12 18 16 17 36 19 47 46 32 14 20 52 31 32 19 55 58 52 1 2 26 27 64 44 46 25 21 22 4 3 15 29 28 30...

Page 25: ...1 25 x 16 8 33 181846 HOUSING pump outlet 2 34 108654 SCREW cap hex hd M12 x 1 75 x 100 8 35 107541 WASHER lock 8 36 181847 HOUSING pump intake 2 37 107100 SCREW cap hex sch M5 x 0 8 x 12 4 38 107189...

Page 26: ...Stainless Steel Pumps Model 220666 Series D Model 237011 Series A 50 53 54 57 56 49 48 33 34 35 51 13 12 18 16 17 36 19 47 46 32 14 20 52 31 32 19 55 58 52 1 2 26 27 64 44 61 25 21 22 4 3 15 29 28 30...

Page 27: ...5 x 16 8 33 181864 HOUSING pump outlet 2 34 108793 SCREW cap hex hd M12 x 1 75 x 100 8 35 111449 WASHER 8 36 181865 HOUSING pump intake 2 37 107100 SCREW cap hex sch M5 x 0 8 x 12 4 38 107189 MUFFLER...

Page 28: ...es Carbon Steel Pumps Model 220664 Series D Model 237009 Series A 50 53 54 57 56 49 48 33 34 35 51 13 12 18 16 17 36 19 47 46 32 14 20 52 31 32 19 55 58 52 1 2 26 27 64 44 46 25 21 22 4 3 15 29 28 30...

Page 29: ...25 x 16 8 33 181854 HOUSING pump outlet 2 34 108654 SCREW cap hex hd M12 x 1 75 100 8 35 107541 WASHER lock 8 36 181847 HOUSING pump intake 2 37 107100 SCREW cap hex sch M5 x 0 8 x 12 4 38 107189 MUFF...

Page 30: ...s Stainless Steel Pumps Model 220667 Series D Model 237012 Series A 50 53 54 57 56 49 48 33 34 35 51 13 12 18 16 17 36 19 47 46 32 14 20 52 31 32 19 55 58 52 1 2 26 27 64 44 61 25 4 3 15 29 28 30 47 7...

Page 31: ...25 x 16 8 33 181866 HOUSING pump outlet 2 34 108793 SCREW cap hex hd M12 x 1 75 100 8 35 111449 WASHER 8 36 181865 HOUSING pump intake 2 37 107100 SCREW cap hex sch M5 x 0 8 x 12 4 38 107189 MUFFLER...

Page 32: ...eries Carbon Steel Pumps Model 220665 Series D Model 237010 Series A 50 53 54 57 56 49 48 33 34 35 51 13 12 18 16 17 36 47 46 32 14 20 52 55 58 52 1 2 26 27 64 44 61 25 21 22 4 15 29 28 30 47 71 23 02...

Page 33: ...pump outlet 2 34 108655 SCREW cap hex hd M10 x 1 5 x 100 8 35 108770 WASHER lock 8 36 181856 HOUSING pump intake 2 37 107100 SCREW cap hex sch M5 x 0 8 x 12 4 38 107189 MUFFLER 2 39 107190 RING lock...

Page 34: ...es Stainless Steel Pumps Model 220668 Series D Model 237013 Series A 50 53 54 57 56 49 48 33 34 35 51 13 12 18 16 17 36 47 46 32 14 20 52 55 58 52 1 2 27 64 44 46 25 4 3 15 29 28 30 47 71 02335 19 1 2...

Page 35: ...ap hex hd M10 x 1 5 x 100 8 35 100731 WASHER 8 36 185555 HOUSING pump intake 2 37 107100 SCREW cap hex sch M5 x 0 8 x 12 4 38 107189 MUFFLER 2 39 107190 RING lock 1 2 14 npt 2 40 220902 AIR CONTROL VA...

Page 36: ...T polyurethane 2 40g 105400 O RING buna N 2 40h 107186 O RING buna N 4 40i 108781 U CUP polyurethane 2 40j 108782 U CUP polyurethane 2 Ref No Part No Description Qty 40k 108780 SCREW cap hex hd M5 x 0...

Page 37: ...lve 1 5d 183606 HOUSING valve 2 5e 159589 O RING buna N 1 5f 108961 SPRING compression 1 5g 108960 SPRING compression 1 Ref No Part No Description Qty 5h 108383 FITTING barbed buna N o ring seal 10 32...

Page 38: ...No Part No Description Qty 13 181978 SEAL piston UHMWPE 2 14 180243 SEAL bellows polypropylene 2 18 108824 O RING PTFE 2 19 108825 O RING PTFE 4 23 108158 U CUP buna N 2 26 108874 O RING buna N 2 28 1...

Page 39: ...28 107160 QUAD RING buna N 1 48 103341 O RING PTFE 2 52 107098 O RING PTFE 4 54 108822 O RING PTFE 2 1200 Series Standard Pump Repair Kit 237017 for pump Models 237009 and 237012 Ref No Part No Descri...

Page 40: ...bellows UHMWPE 2 18 108823 O RING PTFE 2 19 108825 O RING PTFE 2 23 108158 U CUP buna N 2 26 108874 O RING buna N 2 28 107160 QUAD RING buna N 1 48 107313 O RING PTFE 2 52 108526 O RING PTFE 4 54 108...

Page 41: ...egulator Lubricator Assy Includes items 1 to 7 1 1 106149 Air Line Filter 1 2 104266 Air Regulator 1 3 214848 Lubricator 1 4 Nipple 2 5 106145 Bracket not shown as not used with this pump 2 6 U Bolt 2...

Page 42: ...en SST Refer to Manual 306840 for parts 1 4 207438 UNION swivel 90_ 1 Return Tube Kit 223319 Return Tube Kit 223319 shown below is available Ref No Part No Description Qty 101 108761 ELBOW 1 102 18539...

Page 43: ...Description Qty 1 156589 UNION 90_ adapter 3 4 nptf x 3 4 npsm 1 2 214961 HOSE cpld nylon 3 4 in ID 6 ft 1 8 m long w spring guard 1 3 156591 ELBOW 90_ 1 4 156593 O RING nitrile rubber 1 5 100220 THU...

Page 44: ...formance Chart 400 Series Pumps 0 1 2 3 4 5 6 7 8 60 40 20 0 FLUID FLOW 0 7 5 15 22 5 30 GPM 0 AIR FLOW SCFM m3 min 0 56 1 12 1 68 2 8 2 1 1 4 0 7 0 28 14 21 7 20 40 60 0 CPM To find pump air consumpt...

Page 45: ...ce Chart 1200 Series Pumps 0 0 0 5 1 0 1 5 2 0 2 5 60 40 20 0 FLUID FLOW lpm 0 1 9 9 5 0 AIR FLOW SCFM m3 min 0 56 1 12 1 68 20 40 60 0 CPM To find pump air consumption CFM m3 min specific de livery G...

Page 46: ...0 75 1 00 1 25 1 50 45 0 15 0 0 FLUID FLOW lpm 0 5 68 0 AIR FLOW SCFM m3 min 2 52 5 04 20 40 60 0 CPM To find pump air consumption CFM m3 min specific de livery GPM lpm and operating air pressure psi...

Page 47: ...843 47 Dimensional Drawing 6 2 3 1 5 02321 4 Height 400 and 1200 Series pumps 15 1 in 384 mm 2500 Series pumps 12 6 in 320 mm Width 19 6 in 498 mm Depth 15 83 in 401 mm Air inlet 1 2 npt f Fluid inlet...

Page 48: ...st sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco ma...

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