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For Single–Line Parallel Automatic Lubrication Systems

Maximum Working Pressure: 

6000 psi (41 MPa, 414 bar)

Models: 

See page 2 

Important Safety Instructions

Read all warnings and instructions in this manual and in related Automatic Lubrication System instruction 
manuals. Save all instructions.

GL-1 X Model

GL-1 XL Model

Instructions-Parts List

GL-1 X

, GL-1 XL

 

Injectors

335023J

EN

Summary of Contents for GL-1 X

Page 1: ...si 41 MPa 414 bar Models See page 2 Important Safety Instructions Read all warnings and instructions in this manual and in related Automatic Lubrication System instruction manuals Save all instructions GL 1 X Model GL 1 XL Model Instructions Parts List GL 1 X GL 1 XL Injectors 335023J EN ...

Page 2: ... in 95 1 mm 6 71 in 170 5 mm 114915 24X806 Injector GL 1 X six point 5 00 in 126 8 mm 7 98 in 202 7 mm 118206 24X807 Injector GL 1 X replacement Part No Description Dimension A Dimension B Bare Manifold Part No 24X811 Injector GL 1 XL one point 2 48 in 63 0 mm 114911 24X812 Injector GL 1 XL two point 3 00 in 76 0 mm 114912 24X813 Injector GL 1 XL three point 1 25 in 31 7 mm 4 23 in 107 5 mm 114913...

Page 3: ... result in amputation Get immediate surgical treatment Do not put your hand over the fluid outlet Do not stop or deflect leaks with your hand body glove or rag Relieve pressure before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious ...

Page 4: ...ontroller and to the pump 2 Relieve pressure See the pressure relief procedure provided in the pump manual for your system 3 Install injectors on a flat hard surface using holes a FIG 1 in manifold 4 Connect fluid supply line to injectors 5 Connect lube point feed lines to outlet b 6 Flush the system with low viscosity oil or mineral spirits to remove contamination introduced during installation 7...

Page 5: ...ator pin 8 inside not shown with no inlet pressure Turn adjust ing screw 2 clockwise to reduce output To adjust loosen lock nut 3 and turn adjusting screw 2 the num ber of turns indicated on the GL 1 X or GL 1 XL Volume Output Guide to obtain the desired volume Tighten lock nut 3 when desired volume setting is reached Volume Output Guide FIG 3 2 3 8 ...

Page 6: ...Installation Instructions 6 335023J ...

Page 7: ...FKM 1 6 O ring FKM 113 1 O ring FKM 112 1 7 Displacement piston 1 8 Indicator pin 1 9 Injector body 1 10 Zerk fitting and cap assembly 1 114916 11 Compression spring GL 1 XL models 1 12 Plunger with guide GL 1 XL models Poppet valve GL 1 X models 1 13 Packing FKM 1 14 Inlet valve 1 15 Backup ring UHMWPE 1 16 Packing FKM 1 17 Bonded washer 1 18 Manifold 1 19 Steel gasket 2 20 Adapter bolt 1 Include...

Page 8: ...L Spacer Kit Table Ref Description Qty 20 PLUG 1 21 WASHER bonded 13 8 I D 1 22 GASKET steel 18 3 ID x 26 5 OD 1 23 BOLT adapter 1 20 21 22 23 1 Torque to 50 to 55 ft lbs 67 8 to 74 6 N m 1 Part No color Output Target Output Target Ratio cu in cc From minimum From max NA NA 0 01 0 3 1 0 0 10 17K601 Red 0 03 0 5 2 0 0 50 17K602 Sliver 0 04 0 7 3 0 0 60 17K603 Gold 0 06 0 8 4 0 0 80 17K604 Green 0 0...

Page 9: ...Procedure in the pump instruction manual included with your automatic lubrication system 2 Remove adjusting screw 2 and jam nut 3 from injector Discard jam nut 3 Insert color coded spacer sp for desired output see Spacer Kit Table 4 Reinstall adjustment screw in injector Hand tighten securely 2 3 2 sp sp 2 ...

Page 10: ...r Output volume per cycle GL 1 X adjustable 0 01 to 0 07 in 3 GL 1 XL adjustable 0 04 to 0 30 in 3 Wetted parts carbon steel stainless steel fluoroelastomer UHMWPE Recommended fluids N L G I 2 grease down to 32 F 0 C WARNING This product can expose you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to www P65warnin...

Page 11: ... 1 XL Model B A A B 1 25 in 31 75 mm 8 53 in 219 2 mm 1 8 NPT dispense outlet 13 32 in mounting holes 3 8 in NPT 2 supply inlet outlet 1 25 in 31 75 mm 11 22 in 285 0 mm 1 8 in NPT dispense outlet 13 32 in mounting holes 3 8 in NPT 2 supply inlet outlet ...

Page 12: ... If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s ...

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