Cadman 1500 Operator, Parts, And Installation Manual Download

Page: 1 / 84

Revision:

TR-MAN-1500

1500 / 1800 / 2000S

Mini-Travellers

OPERATOR’S, PARTS, and

MAINTENANCE MANUAL

2015 Edition

Summary of Contents for 1500

Page 1: ...Revision TR MAN 1500 1500 1800 2000S Mini Travellers OPERATOR S PARTS and MAINTENANCE MANUAL 2015 Edition...

Page 2: ...ble of Contents 1 Cadman Mini Travellers 2 Warranty Policy 3 Safety Precautions 4 Safety Decals 5 Planning Your Application 7 Equipment Set up 12 Beginning Irrigation 20 Completing Irrigation 23 Batte...

Page 3: ...ng your new Cadman Mini Traveller You have purchased a product of superior quality that will serve your needs for a long time provided you follow this manual and safety procedures Figure 1 Cadman Mini...

Page 4: ...pair or replacement of any part it manufactured which in the judgment of CADMAN POWER EQUIPMENT LIMITED failed under normal and proper use and maintenance due to defective materials or workmanship All...

Page 5: ...necessary to keep this machine in safe operating condition KEEP ALL SPECTATORS at a safe distance STAY CLEAR of high pressure supply lines especially when first pressurizing the system STAY CLEAR of...

Page 6: ...he Signal Words are as noted below DANGER an imminently hazardous situation that if not avoided WILL result in death or serious injury WARNING a potentially hazardous situation that if not avoided cou...

Page 7: ...2222 Fax 519 688 2100 www cadmanpower com Location of Safety Labels Figure 4 Safety Labels img 00703 For part numbers and quantities required please refer to the decal listing on page 54 To obtain th...

Page 8: ...on depth for turf is between 0 2 0 3 inches 5 7 5 mm Figure 5 Root Zone Depth of Application img 00197 Step 2 Divide your field into the least number of sections to obtain complete coverage First dete...

Page 9: ...a quarter circle partial pattern pass is unavoidable prepare the travel lane with a shallow trench for the hose to follow Adding extra weight to the rear of the sprinkler cart is also beneficial If t...

Page 10: ...he following steps to determine your retrieve rate known nozzle size Determine what inlet pressure is available while the sprinkler is working Using Table 2 on page 10 find the nozzle and pressure com...

Page 11: ...18 4 9 2 6 1 4 6 10 mm 31 90 17 3 8 6 5 8 4 3 41 94 19 0 9 5 6 3 4 8 61 108 20 2 10 1 6 7 5 0 81 115 21 9 11 0 7 3 5 5 12 mm 39 90 25 0 12 5 8 3 6 3 52 100 25 9 12 9 8 6 6 5 77 110 28 6 14 3 9 5 7 1...

Page 12: ...l condition is unavoidable provide a hilled trench as a guide for the hose and add extra weight to the sprinkler cart to prevent upset The hose will slide down the hill if a trench is not created The...

Page 13: ...eld Complete the following instructions to prepare for irrigation Step 1 Following your plan choose transport method Choose from hand operation or towable operation Figure 9 Choose Transport Method im...

Page 14: ...from the beginning of the section to be irrigated Keep the machine on firm and level ground Figure 11 Work on Firm and Level Ground image exaggerated img 00330 Step 4 Disconnect your machine from the...

Page 15: ...ors Step 6 Lower the sprinkler cart from the transport bracket by pulling the Spring Plunger to release the handle leaver then pulling the handle downward to lower the sprinkler cart to the ground The...

Page 16: ...kler cart on your Cadman Mini Traveller Failure to do so can result in equipment damage Step 8 Tow the sprinkler cart to the start point of irrigation Always leave a minimum of one 1 wrap of hose on t...

Page 17: ...veller is equipped with an auto sprinkler shut off system This system will stop the flow of water to the sprinkler at the end of each retrieve cycle When the Auto Shut off System is used there WILL be...

Page 18: ...Fax 519 688 2100 www cadmanpower com Figure 17 Water Shut Off Valve img 00708 Step 10 Return to the machine and inspect the hose remaining on the drum The hose should be tightly coiled and not loose I...

Page 19: ...anada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Step 11 Inspect the indexer The hose should travel in a straight line through the hose guide If the hose is angled through the ind...

Page 20: ...TR MAN 1500 Operator s Manual Mini Travellers Page 19 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Notes...

Page 21: ...ating Step 1 Clear the area of operation of spectators prior to starting irrigation Figure 20 Clear Irrigation Zone img 00336 The irrigation sprinkler projects a large volume of pressurized water Cont...

Page 22: ...nozzle AFTER all the air is purged from the system pressure may be slowly increased to the maximum operating pressure of 120 psi 8 3 bar Now you are ready to begin the hose retrieval Step 4 Before th...

Page 23: ...ate by pressing the lower button Figure 24 Adjust Retrieval Speed img 00713 Retrieval speed can be confirmed by measuring the amount of hose retrieved in one minute using a measuring tape and a wax ma...

Page 24: ...r pressure will release out of the sprinkler head Figure 26 Water Pressure Release img 00739 Water under pressure can be very dangerous Please use proper methods to bleed the supply line prior to disc...

Page 25: ...Figure 27 Engage Drive System img 00711 DO NOT move your Cadman Mini Traveller without properly preparing it for transport Failure to engage the drive system and lifting the sprinkler cart will resul...

Page 26: ...t inoperable Never connect Battery Charger directly to the machine Connecting the charger to the machine WILL result in equipment damage and potential for personal injury Fire may also occur resulting...

Page 27: ...etainer Then connect the battery connector Step 4 Bring the battery to your charging station This area must be a well ventilated area Use the supplied battery charger p n 42 302 KIT only Ensure that t...

Page 28: ...is provided with this charging unit An improper connection can result in a risk of electrical shock and or electrocution Never leave the charger plugged in without a battery connected being charged I...

Page 29: ...complete the following instructions Step 1 Mount the solar panel to the front of your mini traveller unit using the supplied inch bolts washer and nuts Figure 31 Fastening Solar Panel to the Traveller...

Page 30: ...NG Unsecure and loose wires can become caught and may cause damage to the equipment Figure 32 Solar Panel Harness Tie Down and Connections img 00735 Step 4 Once the harness is connected and anchored d...

Page 31: ...meet your requirements Here is a list of booster pump options 1500 1800 5 5hp Ace GE 660 Pump TR OPT BPA55 1500 1800 5 5hp Cornell 1 5 WH Pump TR OPT BPC55 1800 2000S 9hp Ace GE 860 Pump TR OPT BPA9 1...

Page 32: ...nnect the battery from the equipment before hooking up the wiring harness could result in equipment damage and may result in serious injury to you and or spectators Step 3 Connect your water supply to...

Page 33: ...d Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Figure 37 Booster Pump Pull Cord img 00721 If you are using the automatic sprinkler shut off system the booster pump wi...

Page 34: ...stem 40 Drive System 42 Control Panel 44 Power Supply System 46 Wiring Assembly 48 Low Sprinkler Cart Assembly 50 High Sprinkler Cart Assembly 52 Decals 54 Solar Panel Kit 56 Solar Panel Harness 58 Co...

Page 35: ...TR MAN 1500 Operator s Manual Mini Travellers Page 34 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Frame Assembly...

Page 36: ...RAME R H 42 DCL 1800R 1 DECAL 2000S SIDE FRAME R H 42 DCL 2000SR 1 10 LABEL DISCONNECT 42 LBL 007 1 11 TIRE 16 X 6 5 X 8 4 PLY 55 145 2 TIRE 16 X 8 5 X 8 4 PLY ON 1800 2000S 55 150 2 12 TIRE 13 X 5 X...

Page 37: ...MAN 1500 Operator s Manual Mini Travellers Page 36 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Frame Assembly Continu...

Page 38: ...16 LINKAGE CART LIFT 61 612 000 A 1 17 HOOK CART LIFT 61 613 000 A 2 18 SUPPORT SHUTOFF BAR 61 614 000 1 SUPPORT SHUTOFF BAR 1500 61 629 2 19 LINK SPEED COMP 61 635 000 1 20 STOP 1 00 COLLAR 61 621 0...

Page 39: ...TR MAN 1500 Operator s Manual Mini Travellers Page 38 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Drum Assembly...

Page 40: ...LDMENT 1800 2000S 67 400 000 1 9 DRUM WELDMENT 61 501 000 1 DRUM WELDMENT 1800 67 500 000 1 DRUM WELDMENT 2000S 67 550 000 1 10 SEGMENT GEAR DRIVE 180 TEETH 61 503 4 11 SHIELD WELDMENT INDEXER CHAIN 6...

Page 41: ...TR MAN 1500 Operator s Manual Mini Travellers Page 40 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Indexing System...

Page 42: ...KET 40 B 24 w 14mm BORE 2000S 10 SPT 40B24XM14 A 1 8 INDEXER DRIVE BUTTON 33 301 1 9 SPACER IDLER SPROCKET 37 304 1 10 IDLER SUPPORT MACHINE 37 306 1 11 SHAFT INDEX IDLER WELD 37 613 1 12 GREASE FITTI...

Page 43: ...TR MAN 1500 Operator s Manual Mini Travellers Page 42 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Drive System...

Page 44: ...013X225 1 20 BOLT 1 2 13 X 2 3 4 90 BLT 05013X275 2 21 1 4 20 X 1 00 LG FLANGE HEAD BLT 90 BLT F02520X075 4 22 5 16 18x3 4 LG FLANGE HEAD BLT P 90 BLT F03118X075 3 23 KEY 3 16 X 3 8 X 1 7 8 90 KEY SQ0...

Page 45: ...TR MAN 1500 Operator s Manual Mini Travellers Page 44 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Control Panel...

Page 46: ...3 GROMMET 1 1 2 ID X 2 3 8 OD X 3 8 42 589 1 4 PANEL iWATER MINI 42 ELC 035 A 1 5 LABEL CONTROL 42 LBL 051 1 6 GAUGE 0 160 PSI WET 45 059 1 7 GAUGE CLAMP ASSEMBLY 45 060 1 8 FRAME WELDMENT 1500 61 40...

Page 47: ...anada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Power Supply System WARNING Never Connect Battery Charger directly to machine Connecting the charger to the machine WILL result in...

Page 48: ...302 KIT 1 3 CONNECTOR HANDLE RED 42 310 2 4 CONNECTOR BATTERY 42 311 3 5 BATTERY BOOT BLACK 18 10G 42 315 2 6 BATTERY BOOT RED 18 10G 42 316 2 7 BATTERY 12 VOLT 33AH 42 325 2 8 8 GAUGE TWIN BATTERY CA...

Page 49: ...TR MAN 1500 Operator s Manual Mini Travellers Page 48 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Wiring Assembly...

Page 50: ...V 33AH 42 325 1 7 ROTARY POTENTIOMETER 10K OHM 42 ELC 032 1 8 CONTROLLER iWATER MINI 42 ELC 033 A 1 9 MOTOR MINI TRAVELLER 42 ELC 034 1 10 HARNESS MOTOR PLUG WIRING 42 ELC 034_PLUG 1 11 PANEL iWATER M...

Page 51: ...AN 1500 Operator s Manual Mini Travellers Page 50 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Low Sprinkler Cart Assem...

Page 52: ...T 45 022 1 18 WHEEL ASSEMBLY 4 10 4 2PR SAWTOOTH 55 152 2 19 AXLE WELDMENT L1500 CART 61 911 000 1 20 SPRINKLER CART BODY L1500 61 912 000 1 21 BUMPER SPRINKLER SHUT OFF 61 913 000 1 22 BOLT 5 16 18 X...

Page 53: ...AN 1500 Operator s Manual Mini Travellers Page 52 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com High Sprinkler Cart Asse...

Page 54: ...BLY 4 10 4 2PR SAWTOOTH 55 152 2 19 BUMPER SPRINKLER SHUT OFF 61 913 000 1 20 SPRINKLER CART BODY H1500 61 914 000 1 21 CROSS TUBE CART 61 915 000 1 22 LEG WELDMENT H1500 61 916 000 2 23 BOLT 3 8 16 X...

Page 55: ...TR MAN 1500 Operator s Manual Mini Travellers Page 54 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Decals...

Page 56: ...NUMBER TAG 40 238 1 4 LABEL MAX HOSE PULL 42 032 1 5 LABEL MAX TOW SPEED 42 033 A 1 6 LABEL HIGH PRESS WATER 42 046 A 1 7 LABEL OPERATOR MANUAL 42 050 A 1 8 DECAL DRUM R14 42 DCL 010 4 9 DECAL 1500 S...

Page 57: ...AN 1500 Operator s Manual Mini Travellers Page 56 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Solar Panel Kit TR KIT S...

Page 58: ...SEMBLY 61 627 000 1 6 SOLAR PANEL PIVOT MOUNT 61 810 000 1 7 TUBE WELDMENT SOLAR PIVOT 61 811 000 1 8 SOLAR PANEL MOUNT BASE WELD 61 812 000 1 9 BOLT 1 4 20 X 3 00 90 BLT 02520X400 1 10 BOLT 1 2 13 X...

Page 59: ...MAN 1500 Operator s Manual Mini Travellers Page 58 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Solar Panel Harness 61...

Page 60: ...art Number Qty 1 TERMINAL BULLET BLUE MALE 40 070 2 2 TERMINAL BULLET BLUE FEMALE 40 247 2 3 BUTT CONNECTOR BLUE 40 258 2 4 SOLAR PANEL 20 WATT 42 261 1 5 CONNECTOR BATTERY 42 311 1 6 SOLAR CHARGER SU...

Page 61: ...00 Operator s Manual Mini Travellers Page 60 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Cornell 1 5 Booster Pump TR O...

Page 62: ...OOSTER PUMP 61 800 000 1 14 MOUNT FUEL TANK GX160 61 801 000 1 15 FLOW SWITCH MOUNT 61 850 000 1 16 BOLT 1 4 20 X 1 1 2 90 BLT 02520X150 2 17 BOLT 5 16 24 X 1 2 90 BLT 03124X050 4 18 BOLT 3 8 16 X 2 3...

Page 63: ...1500 Operator s Manual Mini Travellers Page 62 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Ace 660 Booster Pump TR OPT...

Page 64: ...GALV 40 NPT NPLC150G 1 3 RED COUPLING 1 5NPTFX1 25NPTF 40 NPT RC200X150G 1 4 SWITCH FLOW 42 362 1 5 CLAMP MAG M8 52 55 50 073 4 6 FLOW SWITCH MOUNT 61 850 000 1 7 PUMP ACE GE 660 HONDA AP PMP 660 1 8...

Page 65: ...500 Operator s Manual Mini Travellers Page 64 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Cornell 2 5 Booster Pump TR...

Page 66: ...CORNELL 2 5WH 67 850 000 1 15 BOLT 1 4 20 X 1 1 2 90 BLT 02520X150 2 16 BOLT 5 16 24 X 1 00 90 BLT 03124X100 4 17 BOLT 3 8 16 X 2 3 4 90 BLT 03816X275 4 18 BOLT 1 2 13 X 1 1 2 90 BLT 05013X150 4 19 B...

Page 67: ...1500 Operator s Manual Mini Travellers Page 66 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Ace 860 Booster Pump TR OP...

Page 68: ...362 1 2 CLAMP MAG M8 52 55 50 073 4 3 FLOW SWITCH MOUNT 61 850 000 1 4 PUMP ACE GE 860 HONDA AP PMP 860 1 5 CAM LOCK C150 IR CAM 150 C 1 6 CAM LOCK F150 IR CAM 150 F 1 7 CAM LOCK C200 IR CAM 200 C 2 8...

Page 69: ...AN 1500 Operator s Manual Mini Travellers Page 68 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Booster Pump Harness 61...

Page 70: ...tion Part Number Qty 1 FEMALE SPADE 1 4 BLUE 16 14 GAUGE 40 068 2 2 TERMINAL EYE 10 BLUE 40 069 1 3 TERMINAL BULLET BLUE MALE 40 070 1 4 HONDA ENGINE GX 160 40 078 A 1 5 BUTT CONNECTOR BLUE 40 258 2 6...

Page 71: ...missing or damaged items and tighten loosened items Lubricate the following Figure 39 Indexer chain Gear box Wheel axles on main chassis All grease points Maintain tire pressure Using a tire pressure...

Page 72: ...Mini Travellers Page 71 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Figure 38 Adjust Drive Chain img 00722 Figure 39...

Page 73: ...ngs N A Once the machine is drained cap all openings such as water inlet and sprinkler nozzle This will prevent insects or rodents from blocking the system with debris Table 5 Required Maintenance Bef...

Page 74: ...the base layer If there are spaces in the base layer you will be required to tighten the coils so that they form a neatly packed spool Rotate the drum if necessary In some cases the indexer may not b...

Page 75: ...ose Make sure that the hose is directly in the center of the hose guide Figure 42 Align Hose Guide img 00709 It is IMPORTANT that the hose guide is traveling in the same direction as the hose When rot...

Page 76: ...0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Step 5 Re install the indexer chain guard Figure 44 Re install Indexer Chain Guard img 00727 DO NOT operate this machine without all guar...

Page 77: ...115 216 58 68 196 86 120 105 224 134 236 Table 8 SIME DUPLEX U S units Error Bookmark not defined 1800 2000S Model SIME HIDRA PSI Nozzle 12 mm Nozzle 14 mm Nozzle 16 mm Nozzle 18 mm GPM DIA GPM DIA GP...

Page 78: ...107 271 120 280 148 297 180 307 214 323 100 87 280 100 289 114 300 128 309 144 320 178 330 215 341 256 371 Table 12 KOMET TWIN MAX CONT U S units 1500 1800 2000S Model KOMET 163 PSI Nozzle 8 mm Nozzle...

Page 79: ...1500 Mini Traveller Dimensions IMPORTANT The dimensions shown on the following pages are only approximate Many varying factors affect these dimensions for example tire option hose type tire inflation...

Page 80: ...s shown on the following pages are only approximate Many varying factors affect these dimensions for example tire option hose type tire inflation etc Figure 46 Overall 1800 2000S Dimensions with High...

Page 81: ...TR MAN 1500 Operator s Manual Mini Travellers Page 80 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com...

Page 82: ...TR MAN 1500 Operator s Manual Mini Travellers Page 81 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com...

Page 83: ...0 0929 Square Meters 1 SQUARE YARD 1296 Square Inches 0 8361 Square Meters 1 SQUARE METER 1549 4 Square Inches 10 764 Square Feet 1 ACRE 43560 Square Feet 4047 Square Meters 0 4047 Hectare 1 HECTARE 1...

Page 84: ...s Manual Mini Travellers Page 83 of 83 Cadman Power Equipment BOX 100 Courtland Ontario Canada N0J 1E0 Phone 519 688 2222 Fax 519 688 2100 www cadmanpower com Revision History VERSION DATE MM DD YYYY...

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