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4

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre

-

vent fire and explosion:

Use equipment only in well ventilated area.

• 

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic 

• 

drop cloths (potential static arc).

Keep work area free of debris, including solvent, rags and gasoline.

• 

Do not plug or unplug power cords, or turn power or light switches on or off when flammable 

• 

fumes are present.

Ground all equipment in the work area. 

• 

Use only grounded hoses.

• 

Hold gun firmly to side of grounded pail when triggering into pail.

• 

If there is static sparking or you feel a shock, 

• 

stop operation immediately

. Do not use equip-

ment until you identify and correct the problem.

Keep a working fire extinguisher in the work area.

• 

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon

solvents or fluids containing such solvents in pressurized aluminum equipment. Such

use can cause serious chemical reaction and equipment rupture, and result in death,

serious injury, and property damage.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• 

Do not exceed the maximum working pressure or temperature rating of the lowest rated system 

• 

component. See 

Technical Data

 in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See 

• 

Technical Data

 in 

all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete informa

-

tion about your material, request MSDS forms from distributor or retailer.

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine 

• 

manufacturer’s replacement parts only. 
Do not alter or modify equipment.

• 

Use equipment only for its intended purpose. Call your distributor for information.

• 

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• 

Do not kink or over bend hoses or use hoses to pull equipment.

• 

Keep children and animals away from work area.

• 

Comply with all applicable safety regulations.

• 

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

Keep clear of moving parts.

• 

Do not operate equipment with protective guards or covers removed.

• 

Pressurized equipment can start without warning. Before checking, moving, or servicing equip

-

• 

ment, follow the 

Pressure Relief Procedure

 in this manual. Disconnect power or air supply.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid

severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

Summary of Contents for GC0329

Page 1: ...uardian A Series Material Pumps Important Safety Instructions Read all warnings and instructions in this manual Save these instructions For use with non flammable foam and polyurea Not for use in expl...

Page 2: ...on 1 General Information Warnings 3 Assembly Drawings 7 Sub Assembly Drawings 10 Maintenance 18 Section 2 Technical Warranty Information Notes 23 Graco Warranty 24 Technical Assistance 25 Table Of Con...

Page 3: ...ners and dispose of it according to applicable guide lines Always wear impervious gloves when spraying or cleaning equipment PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipmen...

Page 4: ...fluence of drugs or alcohol Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents th...

Page 5: ...h moisture such as humidity to form small hard abrasive crystals which become suspended in the fluid Eventually a film will form on the surface and the ISO will begin to gel increas ing in viscosity I...

Page 6: ...w foam blowing agents will froth at temperatures above 90 F 33 C when not under pressure especially if agitat ed To reduce frothing minimize preheating in a circulation system Changing Materials When...

Page 7: ...SPRING 2 25 GC2109 WASHER LOCK SPRING 6 26 GC2119 SCREW RDHD CS 164 32 X 1 250 ZP 2 27 GC2135 SCREW HEX HD CS 375 24 X 1 ZP 2 28 GC2158 FITTING PIPE BUSH 3 8 NPTM X 1 4 NPTF 2 29 GC2173 SCREW HXHD CS...

Page 8: ...FLAT STD 2 123 GC2066 FITTING PIPE BUSHING 1 124 GC2086 NUT HEX SELF LOCK 2 125 GC2092 NUT HEX STD 2 126 GC2107 WASHER LOCK SPRING 2 127 GC2109 WASHER LOCK SPRING 4 128 GC2119 SCREW RDHD CS 164 32X1...

Page 9: ...PUMP A5 6000 1 216 GC1994 FITTING ELBOW 3 8 NPT M X 3 8 NPT F 3 217 803088 FITTING PIPE TEE ST 3 8 ZP 2 218 GC2041 WASHER FLAT STD 8 219 GC2047 WASHER FLAT STD 2 220 GC2052 WASHER FLAT STD 2 221 GC208...

Page 10: ...tion 1 General Information Sub Assembly Drawings GC0329 Fluid Section Assembly 308 301 315 316 322 320 309 302 310 307 305 306 302 304 313 302 311 314 325 310 326 312 306 329 318 324 303 323 327 321 3...

Page 11: ...PPER 1 308 GC0323 SHAFT PUMP 1 309 GC0711 ADAPTER CUP SOLVENT 1 310 GC0745 SEAL PUMP URETHANE 1 1 2 311 GC0746 HOUSING TRANSFER 1 1 1 312 GC0747 SEAT HOUSING TRANSFER 1 1 1 313 GC0748 SHAFT PUMP 1 1 1...

Page 12: ...ection 1 General Information Sub Assembly Drawings GC0808 Fluid Section Assembly 410 401 418 417 422 420 411 412 402 407 405 406 404 415 402 402 416 425 412 426 414 419 421 427 406 409 408 424 403 423...

Page 13: ...SFER 1 1 1 414 GC0747 SEAT HOUSING TRANSFER 1 1 1 Ref No Part Description Qty 415 GC0748 SHAFT PUMP 1 1 1 416 GC0778 SPRING COMPRESSION 1 417 GC0868 RETAINER PACKING 1 1 1 418 GC0872 WIPER FELT 1 1 4...

Page 14: ...eneral Information Sub Assembly Drawings GC0809 Fluid Section Assembly 519 517 525 518 522 523 520 529 527 521 515 509 504 506 510 524 516 513 501 503 501 511 514 532 510 533 512 505 508 507 531 502 5...

Page 15: ...M X 3 8 TUBE SS 2 510 GC0745 SEAL PUMP URETHANE 1 1 2 511 GC0746 HOUSING TRANSFER 1 1 1 512 GC0747 SEAT HOUSING TRANSFER 1 1 1 513 GC0748 SHAFT P UMP 1 1 1 514 GC0778 SPRING COMPRESSION 1 515 GC1834 S...

Page 16: ...ee GlasCraft Air Mo tor Repair Kit manual 3A0393 for all repair parts GC2273 6 in Air Motor Assembly 609 709 608 604 710 611 705 708 707 610 GC2267 REPAIR KIT Ref No Description Qty 604 ROD PISTON 1 6...

Page 17: ...related manuals Overhaul Procedure GC0329 01 Pumps GC0808 Pumps 1 Dump pressure off system Be sure the air and power are off to system This is achieved by removing side blocks from the gun opening ba...

Page 18: ...GC2276 GC2277 and GC0306 The spring will push these parts out Observe which side of the GC2276 comes out Keep right side up for diagnostics 2 Remove Base from Tie Rods 3 Remove Valve Housing from the...

Page 19: ...rit or steel wool 000 3 It is recommended that the cylinder be honed with a fine grit bead honer P N RK5 2 Inspection 1 The Pump Cylinder P N GC0229 inner wall should be smooth No pitting or scarring...

Page 20: ...t the lip faces out 4 Lubricate and install O Ring P N GC0049 on bottom groove 5 Install P N GC0237 with lip facing toward the seal P N GC0745 6 Place P N GC0745 Seal and P N GC2291 guide on P N GC074...

Page 21: ...the shaft exposed on the top side 11 Install cylinder shaft assembly into P N GC0231 pump Head careful not to cut O Ring for pump P N GC0808 12 With the Pump Assembly upside down easy if clamped in a...

Page 22: ...ross pattern until tight 18 Reattach the ISO pump to the pump plate Attach the pump shaft extension to the pump saddle ONE and TWO Tighten the pump to the plate using the new mounting bolts and lock w...

Page 23: ...23 Section 2 Warranty and Reference Information Notes...

Page 24: ...ILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy inclu...

Page 25: ...GlasCraft If your questions are not urgent You can e mail all correspondence to service glascraft com Model _____________________________ Air compressor size __________________ Compressor to system s...

Page 26: ...GENUINE GLASCRAFT www glascraft com 313277D ENG Original instructions This manual contains English Revised 05 2011 GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Phone 612 623 6921 Toll Free 1 800 3...

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