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8       308382

Installation

Pressure Relief Procedure 

WARNING

INJECTION HAZARD

Fluid under high pressure can be in-
jected through the skin and cause 
serious injury. To reduce the risk of an

injury from injection, splashing fluid, or moving
parts, follow the 

Pressure Relief Procedure

whenever you

D

Are instructed to relieve the pressure

D

Shut off the pump

D

Check or service any of the system equipment

D

Install or change the dispensing nozzles

1.

Close the pump air regulator.

2.

Close the bleed-type master air valve (required in
your system).

3.

Hold a metal part of the dispensing valve firmly to
the side of a grounded metal waster container, and
trigger the valve to relieve fluid pressure.

If you suspect that the dispensing valve, extension, or
nozzle is clogged or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the coupler or hose end coupling and relieve
pressure gradually, then loosen it completely, then
clear the clog.

Air Line Accessories

Refer to your pump manual 309223 (supplied) for a
Typical Installation drawing and information on
recommended air line accessories.

A bleed-type master air valve is required in your
system to help reduce the risk of serious bodily
injury including fluid injection, splashing in the eyes
or on the skin, and injury from moving parts if you
are adjusting or repairing the pump.

The bleed-type master air valve relieves air
trapped between this valve and the pump after the
air is shut off. Trapped air can cause the pump to
cycle unexpectedly. Locate the valve close to the
pump.

WARNING

CAUTION

Thermal expansion of fluid in the outlet line can
cause overpressurization, This can occur when using
hard-plumbed fluid lines exposed to sunlight or
ambient heat, or when pumping from a cool to a
warm area (for example, from an underground tank
through fluid lines near the ceiling).

If thermal expansion could occur in your system, you
must install a 235998 Thermal Relief Kit at the pump
outlet to prevent overpressurization and rupture of
the pump or hose.

Summary of Contents for FALCON 244085

Page 1: ...Working Pressure 150 psi 1 MPa 10 bar Maximum Air Working Pressure These pumps are designed to be used only in pumping non corrosive and non abrasive oils and lubricants Any other use can cause unsaf...

Page 2: ...208 Liter Drum Cover Pump 13 Model 244089 275 Gallon 1040 Liter Tank Bung Mount Pump 14 Model 244094 16 Gallon 60 Liter Economy Portable Dispenser 15 Parts Model 244085 Universal Pump 16 Model 244086...

Page 3: ...ipment Do not exceed the maximum working pressure of the lowest rated component in your system D Use fluids and solvents that are compatible with the equipment wetted parts Refer to the Techni cal Dat...

Page 4: ...Do not stop or deflect leaks with your hand body glove or rag D Do not blow back fluid this is not an air spray system D Follow the Pressure Relief Procedure on page 8 before you clean check or servic...

Page 5: ...rious injury or death if splashed in the eyes or on the skin inhaled or swallowed D Know the specific hazards of the fluid you are using D Store hazardous fluid in an approved container Dispose of haz...

Page 6: ...it Portable Base 244085 Series A Universal X X 244086 Series A 16 Gallon 60 Liter C X X 244087 Series A 55 Gallon 208 Liter B X X 244088 Series A 55 Gallon 208 Liter C X X 244089 Series A 275 Gallon 1...

Page 7: ...308382 7 Notes...

Page 8: ...lly then loosen it completely then clear the clog Air Line Accessories Refer to your pump manual 309223 supplied for a Typical Installation drawing and information on recommended air line accessories...

Page 9: ...gh connection to a properly grounded fluid hose and pump D Fluid supply container Follow local code D Air compressor Follow local code D To maintain grounding continuity when flushing or relieving pre...

Page 10: ...he union into the bleed type master air valve 3c 3 Apply thread sealant to the male threads of the 1 2 npt swivel union 2d Screw the union into the pump fluid outlet B 4 Connect the 1 2 npt mbe fluid...

Page 11: ...urely 4 Apply thread sealant to the male threads of the 3 8 npt swivel union 2b Screw the union into the bleed type master air valve 3c 5 Apply thread sealant to the male threads of the 1 2 npt swivel...

Page 12: ...and tighten all parts securely 3 Apply thread sealant to the male threads of the 3 8 npt swivel union 2b Screw the union into the bleed type master air valve 3c 4 Apply thread sealant to the male thr...

Page 13: ...ant to the male threads of the 3 8 npt swivel union 2b Screw the union into the bleed type master air valve 3c 4 Apply thread sealant to the male threads of the 1 2 npt swivel union 2d Screw the union...

Page 14: ...and tighten all parts securely 3 Apply thread sealant to the male threads of the 3 8 npt swivel union 2b Screw the union into the bleed type master air valve 3c 4 Apply thread sealant to the male thr...

Page 15: ...lace an opened 16 gallon 60 liter drum of oil on the base and secure it with the hold down clamps Tighten the hold down clamp bolts 2 Set the cover 4 on a 16 gallon 60 liter drum and secure with the t...

Page 16: ...2b 155494 S UNION swivel 90_ 3 8 npt m x 3 8 npt f 1 2c 220598 S HOSE fluid nitrile 1 2 ID 1 2 npt mbe 1 5 ft 0 45 m 1 2d 155470 S UNION swivel 90_ 1 2 npt m x 1 2 npsm f 1 3 224512 AIR REGULATOR KIT...

Page 17: ...pt f 1 2c 220591 S HOSE fluid nitrile 1 2 ID 1 2 npt mbe 6 ft 1 83 m 1 2d 155470 S UNION swivel 90_ 1 2 npt m x 1 2 npsm f 1 3 224512 AIR REGULATOR KIT Includes items 3a 3d 1 3a 110234 S REGULATOR air...

Page 18: ...wivel 90_ 3 8 npt m x 3 8 npt f 1 2c 220591 S HOSE fluid nitrile 1 2 ID 1 2 npt mbe 6 ft 1 83 m 1 2d 155470 S UNION swivel 90_ 1 2 npt m x 1 2 npsm f 1 Ref No Part No Description Qty 3 224512 AIR REGU...

Page 19: ...f 1 2c 220591 S HOSE fluid nitrile 1 2 ID 1 2 npt mbe 6 ft 1 83 m 1 2d 155470 S UNION swivel 90_ 1 2 npt m x 1 2 npsm f 1 Ref No Part No Description Qty 3 224512 AIR REGULATOR KIT Includes items 3a 3...

Page 20: ...6 ft 1 83 m 1 2b 155494 S UNION swivel 90_ 3 8 npt m x 3 8 npt f 1 2c 220591 S HOSE fluid nitrile 1 2 ID 1 2 npt mbe 6 ft 1 83 m 1 2d 155470 S UNION swivel 90_ 1 2 npt m x 1 2 npsm f 1 3 224512 AIR RE...

Page 21: ...on Qty 1 244048 PUMP Falcon 3 1 Ratio See manual 309223 for parts 1 4 204574 COVER drum See 306345 for parts 1 5 203622 PORTABLE BASE See manual 308668 for parts 1 6 239704 DISPENSE KIT Includes items...

Page 22: ...5 mm Maximum pump operating temperature 130_F 54_C Air inlet size 3 8 npt f Fluid outlet size 1 2 npt f Fluid inlet size 1 1 2 npt f Pump weight Model 241341 12 0 lb 5 4 kg Wetted parts aluminum carbo...

Page 23: ...308382 23 Notes...

Page 24: ...warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or...

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