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Warnings

WARNING

WARNING

WARNING

EQUIPMENT

EQUIPMENT

EQUIPMENT MISUSE

MISUSE

MISUSE HAZARD

HAZARD

HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical

Technical

Technical Specifications

Specifications

Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Technical

Technical

Specifications

Specifications

Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from your distributor
or retailer.

• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure

Pressure

Pressure Relief

Relief

Relief Procedure

Procedure

Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine

manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and

create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

MOVING

MOVING

MOVING PARTS

PARTS

PARTS HAZARD

HAZARD

HAZARD

Moving parts can pinch, cut, or amputate fingers and other body parts.

• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure

Pressure

Pressure Relief

Relief

Relief Procedure

Procedure

Procedure and disconnect all power sources.

TOXIC

TOXIC

TOXIC FLUID

FLUID

FLUID OR

OR

OR FUMES

FUMES

FUMES

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN

BURN

BURN HAZARD

HAZARD

HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:

• Do not touch hot fluid or equipment.

PERSONAL

PERSONAL

PERSONAL PROTECTIVE

PROTECTIVE

PROTECTIVE EQUIPMENT

EQUIPMENT

EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but
is not limited to:

• Protective eyewear and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

333389E

7

Summary of Contents for E-Flo DC 333389E

Page 1: ...tion applications applications applications For For For professional professional professional use use use only only only Important Important Important Safety Safety Safety Instructions Instructions I...

Page 2: ...13 Control Module Accessory 13 Operation 14 Startup 14 Shutdown 14 Pressure Relief Procedure 14 Maintenance 15 Preventive Maintenance Schedule 15 Change the Oil 15 Check the Oil Level 15 Wet Cups 15...

Page 3: ...s Steel with four leather packings and one PTFE packing 1 Stand 9 220 cc 7 2 hp Basic Single Phase ATEX IECEx TIIS KCS 6 Stainless Steel with leather packings and PTFE packings 2 Wall Bracket 0 290 cc...

Page 4: ...ription 3A2526 E Flo DC Motor Instructions Parts 3A2527 E Flo DC Control Module Kit Instructions Parts 3A4409 E Flo DC Motor Three Phase Instructions Parts 311762 Xtreme Lowers Instructions Parts 3118...

Page 5: ...n the work area can ignite or explode Paint or solvent flowing through the equipment can cause static sparking To help prevent fire and explosion Use equipment only in a well ventilated area Eliminate...

Page 6: ...ent treatment treatment Engage the trigger lock when not dispensing Do not point the dispensing device at anyone or at any part of the body Do not put your hand over the fluid outlet Do not stop or de...

Page 7: ...traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety r...

Page 8: ...Mounting Hole Pattern page 31 1 Select a solid position on a wall for the mounting bracket The wall should be capable of supporting the pump and accessories that will be attached to the bracket any a...

Page 9: ...sion I Group D approved explosion proof conduit Follow all national state and local electric codes A conduit seal D is required within 18 in 457 mm of the motor for the US and Canada See Figs 3 and 4...

Page 10: ...l Supply must be sealed conduit approved for use in hazardous locations B Disconnect with lock C Start Stop Control must be approved for use in hazardous locations D Explosion Proof Conduit Seal Requi...

Page 11: ...use in hazardous locations 3 Open the electrical compartment S on the motor 4 Bring the supply wires into the electrical compartment through the 3 4 14 npt f inlet port Connect the wires to the termi...

Page 12: ...Pump Pump Pump Control Control Control Module Module Module ESx4xx 24P822 ESx8xx 24X599 ESxDxx 17V232 ESxHxx 17V233 3 Fluid Fluid Fluid hoses hoses hoses Use only electrically conductive hoses with a...

Page 13: ...re Using Using Using the the the Equipment Equipment Equipment The motor is pre filled with oil Before using the equipment replace the shipping plug with the vented fill cap P that is included with th...

Page 14: ...se the pumps are carbon steel and waterborne paints will cause them to rust Shutdown Shutdown Shutdown Follow the Pressure Relief Procedure page 14 Stop the pump at the bottom of its stroke to prevent...

Page 15: ...e oil capacity is approximately 1 5 quarts 1 4 liters Do Do Do not not not overfill overfill overfill 4 Reinstall the fill cap Figure 7 Oil Drain Plug Check Check Check the the the Oil Oil Oil Level L...

Page 16: ...c Clear Pump output low on both strokes Worn piston packing Replace See lower manual Held open or worn ball check valves Check and repair See lower manual Pump output low on only one stroke Worn pisto...

Page 17: ...low the Pressure Relief Procedure page 14 3 Disconnect the hoses from the lower and plug the ends to prevent fluid contamination 4 Loosen the coupling nut 11 and remove the collars 10 See Fig 9 5 Remo...

Page 18: ...rod R 3 Orient the lower 7 to the motor 3 Position the lower 7 on the tie rods 6 Lubricate the threads of the tie rods 6 4 Screw the tie rod locknuts 8 onto the tie rods 6 Tighten the locknuts 8 and...

Page 19: ...ressure Relief Procedure page 14 3 Disconnect the hoses from the lower and plug the ends to prevent fluid contamination 4 Remove clip 2 and slide coupling cover 10 up to remove the coupling 11 5 Unscr...

Page 20: ...wer 7 on the tie rods 6 Lubricate the threads of the tie rods 6 3 Screw the tie rod locknuts 8 onto the tie rods 6 Tighten the locknuts 8 and torque to 50 60 ft lb 68 81 N m 4 Raise the motor shaft Pl...

Page 21: ...Parts Parts Parts Parts Xtreme Xtreme Xtreme Pump Pump Pump Assembly Assembly Assembly See Models page 3 for an explanation of the pump part number 333389E 21...

Page 22: ...W645 OIL gear synthetic ISO 220 silicone free 1 quart 0 95 liter not shown 2 4 See Pump Matrix page 25 WASHER 4 5 See Pump Matrix page 25 BOLT 4 6 15F837 ROD tie 3 7 See Pump Matrix page 25 PUMP displ...

Page 23: ...Parts Dura Dura Dura Flo Flo Flo Pump Pump Pump Assembly Assembly Assembly See Models page 3 for an explanation of the pump part number 333389E 23...

Page 24: ...OIL gear synthetic ISO 220 silicone free 1 quart 0 95 liter not shown 2 4 See Pump Matrix page 25 WASHER 4 5 See Pump Matrix page 25 BOLT 4 6 15H562 ROD tie 3 7 See Pump Matrix page 25 PUMP displacem...

Page 25: ...1 261657 190724 ES9340 A L22AC1 15C257 ES9341 A 255143 256193 100133 100101 L22AC1 15C257 ES9342 A 255143 100133 100101 L22AC1 15C257 ES9350 A 247190 16C946 ES9351 A 255143 256193 100133 100101 247190...

Page 26: ...9740 A L22AC1 15C257 ES9741 A 255143 256193 100133 100101 L22AC1 15C257 ES9742 A 255143 100133 100101 L22AC1 15C257 ES9750 A 247190 16C946 ES9751 A 255143 256193 100133 100101 247190 16C946 ES9752 A 2...

Page 27: ...9C40 A L22AC1 15C257 ES9C41 A 255143 256193 100133 100101 L22AC1 15C257 ES9C42 A 255143 100133 100101 L22AC1 15C257 ES9C50 A 247190 16C946 ES9C51 A 255143 256193 100133 100101 247190 16C946 ES9C52 A 2...

Page 28: ...9G40 A L22AC1 15C257 ES9G41 A 255143 256193 100133 100101 L22AC1 15C257 ES9G42 A 255143 100133 100101 L22AC1 15C257 ES9G50 A 247190 16C946 ES9G51 A 255143 256193 100133 100101 247190 16C946 ES9G52 A 2...

Page 29: ...Dimensions Dimensions Dimensions Dimensions A A A B B B C C C 58 00 in 1473 mm 17 00 in 432 mm 19 88 in 505 mm 333389E 29...

Page 30: ...ng Mounting Hole Hole Hole Patterns Patterns Patterns Stand Stand Stand Mount Mount Mount Dimension Dimension Dimension Measurement Measurement Measurement A 19 88 in 505 mm B 14 50 in 368 mm C 16 88...

Page 31: ...t A 17 8 in 451 mm B 14 5 in 368 mm C 12 4 in 314 mm D 9 0 in 229 mm E 5 4 in 137 mm F 7 4 in 187 mm G 5 3 in 133 mm H 2 0 in 51 mm J 1 0 in 25 mm K 1 6 in 41 mm L 2 7 in 69 mm M 4 4 in 112 mm N Four...

Page 32: ...00 70 and 40 of maximum force These values are approximately equivalent to an air motor operating at 100 70 and 40 psi A 40 single phase B 40 three phase C 70 single phase D 70 three phase E 100 singl...

Page 33: ...FLUID FLUID PRESSURE PRESSURE PRESSURE psi bar MPa FLUID FLUID FLUID FLOW FLOW FLOW gpm lpm Table Table Table 4 4 4 E E E Flo Flo Flo DC DC DC with with with Dura Dura Dura Flo Xtreme Flo Xtreme Flo X...

Page 34: ...CYCLES CYCLES CYCLES PER PER PER MINUTE MINUTE MINUTE 0 200 1 4 14 400 2 8 28 600 4 1 41 800 5 5 55 1000 6 9 69 1200 8 3 83 1400 9 7 97 1600 10 0 1 10 1800 12 4 124 0 0 1 2 4 56 1 4 5 32 2 8 15 21 0 2...

Page 35: ...i 3750 v volume of lower in cc bar Maximum Maximum Maximum Continuous Continuous Continuous Cycle Cycle Cycle Rate Rate Rate 20 cpm Maximum Maximum Maximum Flow Flow Flow Maximum flow is determined by...

Page 36: ...ARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AN...

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