Graco Dyna-Star 24Y407 Instructions, Repair And Parts Download Page 23 | Manualshive

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Dimensions

3A3429C

23

Dimensions

Lubricant Outlet

1/2 inch nps swivel

Mounting Diagram

ø

15.0 inch

(381 mm)

six, 7/16 inch holes

15.0 inch

(381 mm)

35.15 inch.

(893 mm)

ti10646a

Model 24Y408

Model 24Y407

six, 7/16 inch holes

13 7/8 inch bolt circle

42.75 inch

(1086 mm)

15.0 inch

(381 mm)

Mounting Diagram

ø

15.0 inch

(381 mm)

13 7/8 inch bolt circle

Lubricant Outlet

1/2 inch nps swivel

Model 25C948

Model 25C949

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Summary of Contents for Dyna-Star 24Y407

Page 1: ...th low level sensor 25C949 90 Pump Module with low level sensor 3500 psi 24 MPa 240 bar Maximum Lubricant Outlet Pressure 3500 psi 24 MPa 240 bar Maximum Hydraulic Fluid Inlet Pressure 5000 psi 34 MPa...

Page 2: ...essure relief valve 7 Low Level Sensor 8 Typical Installation with fill valve 10 Operation 12 Pressure Relief Procedure 12 Pump Module Operation 12 Auto Fill Shut Off S 13 Refilling the Reservoir 13 S...

Page 3: ...mmable fumes are present Use only grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working...

Page 4: ...Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hos...

Page 5: ...gnal to the 3 way solenoid valve JJ FIG 9 page 11 4 Connect high pressure lubricant supply line W FIG 2 page 7 to the lubricant output connection CC FIG 8 page 11 5 Ground system see Grounding 6 Conne...

Page 6: ...e is used to relieve pressure in the refilling line D and to reset the Auto Fill Shut Off See Typical Installation page 7 A Pressure Relief Kit 247902 is available from Graco Contact your distributor...

Page 7: ...ation controller F Pressure Relief Valve G Breather H Reservoir I Vent Valve J Filter recommended if grease environment is contaminated K Fluid overflow container L Pump remote filling station M Reser...

Page 8: ...system will enter a low level warning condition LL03 after the switch input is closed for more than 1 second However the pump continues to operate FIG 3 Keep the sensor protective cover 12c on page 1...

Page 9: ...Installation 3A3429C 9 Low Level Sensor Wiring with GLC2200 Lube Controller Sensor behaves as a source style sensor Low Level Sensor Wiring with GLC4400 FIG 4 Pin Connector FIG 5 FIG 6...

Page 10: ...ead head there is a leak in the system Key D Refilling Line T Pressure Relief Line V Instruction Label Z Fill Valve Z1 Pressure Relief Knob NOTE The components highlighted in FIG 7 identify the unique...

Page 11: ...f Control Module Connection Key GG Pump tank line HH Pump high pressure hydraulic line JJ 3 way solenoid valve KK Flow control valve LL Vent valve hydraulic control MM Regulated hydraulic pressure gau...

Page 12: ...signal from a lubrication controller Based on these signals the pump module provides lubricant flow and pressure to operate the injectors and vents the injector system to reset the injectors 1 Upon r...

Page 13: ...ized stall condition NOTE The operator must monitor system while filling tank to reduce the risk of accidental fluid overflow Refilling the Reservoir Refilling Systems without a Fill Valve 1 Connect r...

Page 14: ...re relief knob Z1 long enough to relieve line pressure between fill valve Z FIG 13 and Auto Fill Shut Off S 2 Verify the Auto Fill Shut Off S pin is down indicat ing it is reset FIG 14 3 Remove the ye...

Page 15: ...tion pump P and fill valve Z NOTE The length of time it takes to vent varies depend ing on the system design and installation In some installations it may be necessary to repeat Step b to ensure press...

Page 16: ...eplace seal Vent valve L needle seat failure Replace needle and seat Reservoir K out of grease Fill reservoir K Broken or leaky supply branch line Tighten connections and or replace line s Injector fa...

Page 17: ...r to lubrication controller man ual Pump B malfunction Refer to pump manual 312350 Refilling pump P slows down or stalls and no output at the fill valve Z Auto Fill Shut Off Valve S has not reset Reli...

Page 18: ...Parts Drawing 18 3A3429C Parts Drawing See Parts List page 20 Pump hydraulic outlet Pump hydraulic inlet 1 3j 3l 3k 3i 3d 3a 3g 3c 3f 3h 3e 7 3b 8 5 6 2 2m 3a 3l 4 9 10 11 2m 12c 12b 12a...

Page 19: ...4j 4b 4h 4f 4g 4r 4n 4k 2h 2n 2g 2b 2p 2e 2c 2i 2d 2a 2f 2m 3a 3b 2q 4a 4h Torque 40 43 ft lbs 54 58 Nm 4c 4e Torque 15 20 ft lbs 20 27 Nm 4d Torque 20 25 ft lbs 27 34 Nm 4f Torque 68 75 ft lbs 92 102...

Page 20: ...NG bushing pipe 1 2d SCREW cap hex hd 2 2e 115122 VALVE pressure relief 1 2f 161889 UNION adapter 1 2g 157705 UNION swivel 1 2h 158212 BUSHING 1 2i 155470 UNION union swivel 90 degree 1 2m 194995 HOSE...

Page 21: ...TER straight thread 1 4h 115760 ADAPTER straight thread 1 4j 115763 ADAPTER straight thread 1 4k 115776 HOSE 3 4 in X 3 4 in NPT 1 4m 115829 UNION swivel 90 degree 1 4n 160327 UNION adapter 90 degree...

Page 22: ...t size Auto fill Shutoff 3 8 inch npt FIG 2 S page 7 Hydraulic inlet port size 3 8 inch nps swivel FIG 9 Y page 11 Hydraulic tank line size 3 4 inch nps swivel FIG 9 Z page 11 Lubricant outlet port si...

Page 23: ...381 mm six 7 16 inch holes 15 0 inch 381 mm 35 15 inch 893 mm ti10646a Model 24Y408 Model 24Y407 six 7 16 inch holes 13 7 8 inch bolt circle 42 75 inch 1086 mm 15 0 inch 381 mm Mounting Diagram 15 0 i...

Page 24: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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