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Remote DataTrak Operation

334222B

13

NOTE: 

If you go past a field you want to edit, toggle 

through the remaining fields, exit the Setup mode, and 
reenter Setup. It is impossible to back up in the Setup 
screens.

2. Press 

 to scroll through available values for each 

field. 

3. Press 

 again to set the value and move the cur-

sor to the next data field.

Runaway Cycle Rate/Enable Runaway 
Protection

NOTE: 

Graco recommends setting run-

away cycle rate (RS) to 60 or less. Choose 
a value that is just above the maximum 
cycle rate of the application.

NOTE: 

When runaway protection is enabled (RT), a 

 

will appear on the setup screen. See F

IG

. 7.

Displacement Pump Volume

Press 

 to scroll through the available displace-

ment pump volumes (PV) in cc per cycle. set the 
values to the pump size installed.

Flow Rate Units

Press 

 to scroll through the available flow rate 

units. See 

Key

 on page 10. The selected units will 

be used to display flow rate and volume on the main 
Run screen and most of the setup values.

NOTE: 

Initially, choose units that will allow easy defini-

tion of the setup values (e.g. drum volume in gallons). 
Then, return and select the flow rate unit to display on 
the Run screen. The defined setup values will convert 
automatically.

Drum Size

Use DS to enter the size of the container.

Drum Fill Volume

Use the Drum Fill Volume field (DF) to enter the 
exact volume of material in the drum. Contact sup-
plier for exact volume. This value is used to deter-
mine the remaining volume in the drum.

4. To move to Setup screen 2, move the cursor to the 

Drum Fill Volume field (DF), then press 

 once 

more.

Setup Screen 2

Use Setup screen 2 to set the maintenance counter set-
point (MC), reset the maintenance counter, enable/dis-
able diagnostic codes (EC), and choose whether the E7 
drum icon (DL) will indicate when the drum is low or 
when the drum is completely empty.

1. Press 

 to toggle from field to field through the 

screen. 

2. Press 

 to scroll through available values for each 

field.

3. Press 

 again to set the value and move the cur-

sor to the next data field.

Maintenance Counter

Use the maintenance counter setpoint (MS) to set 
the maintenance schedule based on the units dis-
played. Press and hold 

 for 3 seconds when the 

entire MS field is highlighted to reset the MC value.

F

IG

. 7: Setup Screen 1

F

IG

. 8: Setup Screen 2

RT

DF

PV

FR

DS

RS

{

EC

DL

MC

Summary of Contents for DataTrak 24W477

Page 1: ...ity materials For professional use only Not approved for use in explosive atmospheres or hazardous locations Important Safety Instructions Read all warnings and instructions in this manual and in the...

Page 2: ...ct Power to the Monitoring Controls Optional 9 Remote DataTrak Controls and Indicators 10 Remote DataTrak Operation 11 Startup 11 Run Mode 11 Prime Mode 12 Setup Mode 12 Diagnostic Mode 15 DataTrak Di...

Page 3: ...ated manuals Accessory Kits Accessory Number Accessory Name 24W477 Remote DataTrak Machine Monitoring Kit 24W478 Customer Provided Programmable Logic Control ler PLC Machine Monitoring Kit 127187 Ligh...

Page 4: ...gs Additional product specific warnings may be found throughout the body of this manual where applicable WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage...

Page 5: ...Module Kit 24W477 Customer Provided PLC Machine Monitoring Kit Control Box Kit 24W478 B AC Adapter C Drum Low Empty Sensor D Piston Collars E Light Tower Kit 127187 F Customer Signal Module Kit 24V97...

Page 6: ...om of the DM Customer Provided PLC 1 Attach the monitoring control box to the left air cylin der NOTICE To avoid injury or machine damage perform Shut down Procedure found within the General Industry...

Page 7: ...tor on the D Sub harness Customer Provided PLC Machine Monitoring Kit Connect the sensor to the 4 meter 13 feet M12 gray connector of the control box Attach and Adjust Drum Low Empty Sensor 1 Position...

Page 8: ...he module 3 Connect the M12 connector to the green labeled connector on the D Sub harness 4 Connect the customer provided user interface to the appropriate terminals of the module Table 1 Light Tower...

Page 9: ...or smaller connect the cus tomer provided 24 VDC power source and signals to the terminals NOTE The low level sensor sends a high signal when activated Refer to Schematics page 24 Module Terminal No...

Page 10: ...nute United Kingdom l min liters per minute cc min cubic centimeters per minute VU Volume Units PF Prime Flush Key RK Reset Cancel Key also used to scroll CF Cycle Flow Rate JT Job Total Counter reset...

Page 11: ...both numeric and icon versions NOTE All items are displayed using the defined volume units VU Key Functions When in Run Mode 1 To enter Prime Mode press and release 2 To enter Setup Mode page 12 pres...

Page 12: ...screen the system will return to Run Mode FIG 4 See FIG 2 Press and hold for 3 seconds If a password has not been assigned set to 0000 the system will go directly to Setup screen 1 Password Screen If...

Page 13: ...tup values e g drum volume in gallons Then return and select the flow rate unit to display on the Run screen The defined setup values will convert automatically Drum Size Use DS to enter the size of t...

Page 14: ...etup screen 3 move the cursor to the E7 drum setting then press once more Setup Screen 3 Setup screen 3 displays a non resettable grand total counter GT at the top Use Setup screen 3 to set the passwo...

Page 15: ...de Screen See FIG 10 If pump runaway occurs the Runaway screen becomes active stopping the pump 1 Correct the condition causing the diagnostic code See TABLE 2 page 19 2 Press and release to acknowled...

Page 16: ...c code and scroll to the next available Diagnostic screen or return to the previous Run screen if no other Diagnostic screens are active Diving Down Diagnostic Code Screen See FIG 12 If the pump shows...

Page 17: ...d Drum Low Empty Diagnostic Code Screen See FIG 14 and FIG 15 If the drum low empty sensor trips the Drum Low or Drum Empty screen becomes active depending on which sensor setting is chosen see page 1...

Page 18: ...o the previ ous Run screen if no other Diagnostic screens are active c Press and hold for 3 seconds while on the Reed Switch Diagnostic Screen to clear the diagnostic code and scroll to the next avail...

Page 19: ...intake valve or priming rod seal 6 Yellow Solid E4 Disconnected Solenoid Solenoid is disconnected Solenoid unplugged Damaged solenoid wires 3 Red Solid E7 Drum Empty Drum empty sensor has tripped Repl...

Page 20: ...Parts 20 334222B Parts DataTrak 24W477 WL D 1 9 6 1 12 13 19 14 2 2 3 10 5 4 11 7 18 8...

Page 21: ...clamp 2 6 17A532 BAR bracket DM 1 7 17A640 HARNESS datatrak 1 8 24A032 SWITCH reed assembly 1 9 24A326 BRACKET mounting assembly 1 10 24V761 BRACKET mounting DM 1 11 255415 PENDANT datatrak 1 12 15849...

Page 22: ...art Description Quantity 101 114182 SCREW M6x16mm 2 102 122716 SENSOR inductive 1 103 127141 COLLAR clamp 2 104 127746 VALVE power 1 2 NPT 1 105 158491 FITTING nipple 1 106 16K281 VENT breather muffle...

Page 23: ...7 Customer Signal Module Kit 24V979 WL D WL D 203 202 205 201 203 204 Ref Part Description Quantity 201 RAIL mount 0 25 202 BLOCK terminal 4 203 BLOCK end stop 2 204 RESISTOR 330 Ohm 3W 3 205 COVER ta...

Page 24: ...3 5 3 4 2 1 1 2 3 4 1 CENTER PIN 2 OUTER SHELL 2 1 3 WHITE BLUE BLACK WHITE BROWN PLC INTERFACE DRUM LOW LIMIT SWITCH BROWN BLACK BLUE GRAY GREY ON OFF SOLENOID BLUE BLACK LIGHTTOWER OPTION POWER IN...

Page 25: ...l Industry Ram Kit Accessories US Metric External power supply requirements DataTrak AC power units 100 240 Vac 50 60 Hz single phase 1 amp External power supply requirements Customer Provided PLC Mac...

Page 26: ...e charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANT...

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