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Installation 

4

333393D

Fill Valve Component 
Identification

A

Fill Valve 

M

Fill Stud

N

Instruction Label (not shown, see Typical Installation, 
page 3)

P

Fill Valve Outlet

Q

Fill Valve Vent Port

R

Pressure Relief Plunger

S

Pressure Gauge

T

Dust Cover (Yellow)

U

Pressure Relief Valve

Installation

The reference letters used in the following instructions refer to 
the Typical Installation diagram provided on page 3
 and the 
Component Identification illustration (F

IG

. 1).

1.

Select the installation location. Be sure the installa-
tion location chosen is clean, flat and easily accessi-
ble

2.

Orient the Fill Valve (A) as shown in F

IG

. 1. When 

the Fill Valve is correctly oriented the Pressure 
Gauge (S) will be located on the top of the Fill Valve 
block and the Pressure Relief Valve (U) will be 
located on the bottom of the block. 

3.

Use mounting dimensions provided on page 7 of 
this manual to drill 4 mounting holes in the installa-
tion surface

4.

Secure Fill Valve (A) to installation surface using 4 
1/4 inch bolts.

5.

Select a convenient location close to the valve to 
adhere the Operating Instructions label (N) 
(included with your valve). 

NOTE:

 Clean the surface prior to installing the label 

to remove contaminants such as dust, dirt, grease 
and oil residue which could weaken or prevent 
adhesion.

6.

Connect Supply Hose (K) between the Auto-Fill 
Shut Off Valve (C) and Fill Valve Outlet (P) port 
marked with an “O”.

7.

Connect a Drain Hose (L) between the Fill Valve 
Vent Outlet (Q) port marked with a “V” and the Res-
ervoir Port (E/F).

F

IG

. 1

M

T

S

R

P

Q

A

U

To reduce the risk of serious injury from skin injection, 
the Fill Valve (A) must be installed with the pressure 
gauge (S) located on the top of the Fill Valve and the 
pressure relief valve (U) pointing down as shown in F

IG

1. 

Summary of Contents for 77X542

Page 1: ...ssional use only Part No 77X542 132230 5000 psi 34 4 MPa 344 7 bar Maximum Working Pressure Part No 132230 3000 psi 20 7 MPa 206 8 bar Important Safety Instructions Read all warnings and instructions in this manual and in Electric DynaStar and Auto Fill Shut Off Valve Instruction manuals Save all instructions ...

Page 2: ...system component See Technical Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifications in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from distributor or retailer Do not leave the work area while equipment is energized or under pres...

Page 3: ...Remote Filling Station Pump pneumatic J Supply Hose user supplied K Supply Hose user supplied L Drain Hose M Fill Stud N Operating Instructions Label P Fill Valve Outlet Q Fill Valve Vent Port R Filter recommended if grease environment is contaminated Supply hoses must be rated for a minimum 5000 psi 34 4 MPa 344 7 bar pressure See Operation page 5 for additional information A B C D E F G H J L K ...

Page 4: ... will be located on the bottom of the block 3 Use mounting dimensions provided on page 7 of this manual to drill 4 mounting holes in the installa tion surface 4 Secure Fill Valve A to installation surface using 4 1 4 inch bolts 5 Select a convenient location close to the valve to adhere the Operating Instructions label N included with your valve NOTE Clean the surface prior to installing the label...

Page 5: ...ut and hold the Pressure Relief Plunger R long enough to relieve line pressure between Fill Valve A and Auto Fill Shut Off Valve C and between Remote Filling Station Pump H and Fill Valve A 10 Verify that the Pressure Relief Plunger R is seated and returned to the original position NOTE The length of time it takes to vent varies depend ing on the system design and installation In some installation...

Page 6: ...l pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing the equipment FIG 4 Problem Cause Solution Refill pump slows down or stalls and no output at the fill valve Auto Fill Shut Off Valve has not reset Be sure...

Page 7: ...lief value 3000 psi 10 20 7 MPa 206 8 bar 10 Maximum fluid flow 2 gpm 7 57 lpm Outlet port size Model 77X542 132230 3 4 inch npt Vent port size Model 77X542 132230 3 8 inch npt Inlet ISO 7241 1 Series B standard hydraulic quick disconnect 1 4 inch coupling Wetted parts zinc plated steel parts seals Buna N Dimensions See Dimensions and Mounting below Weight 5 06 lbs 2 3 kgs WARNING This product can...

Page 8: ...um China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com November 2019 Dimensions and Mounting Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco...

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