Graco 333586E Installation Manual Download Page 1

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333586E

Installation - Parts

E-Flo

iQ Dispense

System

For dispensing and metering sealants, adhesives, and other medium to high viscosity
fluids. For professional use only.

Not approved for use in explosive atmospheres or hazardous (classified) locations.

See page 4 for system component information.

Important Safety Instructions

Read all warnings and instructions in this
manual and in related manuals before
using the equipment.

Save all

instructions.

Summary of Contents for 333586E

Page 1: ...igh viscosity fluids For professional use only Not approved for use in explosive atmospheres or hazardous classified locations See page 4 for system component information Important Safety Instructions...

Page 2: ...Equipment 36 Check Resistance Heated Systems 37 Check Sensor Resistance 37 Check Heater Resistance 37 Pressure Relief Procedure 39 Shutdown and Care of the Pump 41 Change Drums 41 Maintenance 43 Drive...

Page 3: ...Specifications 100 California Proposition 65 101 Graco Standard Warranty 102 Graco Information 102 Related Manuals Related Manuals in English Manual in English Description 333587 E Flo iQ Supply Syste...

Page 4: ...ze Drum Size Pump Material Seal Material Fieldbus Option EQC E Flo iQ System Revision S Single H Heated Y Yes A 3 in 20 L 5 Gal CS EPDM A Ether Net IP Hose Options for Tandem Hoses Dig its 10 13 and S...

Page 5: ...Platen and Seal Options Interface Options Size Pump Material Heated Ambient Name Size Drum Size Style Platen Size Platen Material Seal Material Wiper Heated Ambient Interface EZ Electric Supply Syste...

Page 6: ...ar at 213 F 400 F 101 C 204 C 05 19M405 10 5 8 in 15 9 mm 10 ft Heated 06 19M406 10 5 8 in 15 9 mm 15 ft Heated 07 19M407 10 5 8 in 15 9 mm 20 ft Heated 08 19M408 10 5 8 in 15 9 mm 25 ft Heated 11 19M...

Page 7: ...ispensing system design the material being pumped and the flow rate the dynamic pressure will not reach the rated working stall pressure of the system Pump Working Stall Pressure Max Dynamic Run Press...

Page 8: ...ng any cables and before servicing equipment This equipment must be grounded Connect only to grounded power source All electrical wiring must be done by a qualified electrician and comply with all loc...

Page 9: ...ll ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static sparking Ground all equipment in the work area See Gr...

Page 10: ...n Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area C...

Page 11: ...ose depending on the needs of the system Key A iQ Ram Supply Unit B iQ Dispense Valve C Supply Hose 1 D Supply Hose 2 E Ram Supply System to Supply Hose 1 Fitting F Supply Hose 1 to Supply Hose 2 Fitt...

Page 12: ...uire Supply Hose 2 D to iQ Dispense Valve B depending on the needs of the system Key A iQ Ram Supply Unit 1 B iQ Dispense Valve C Supply Hose 1 D Supply Hose 2 E Tandem Block to Supply Hose 1 Fitting...

Page 13: ...lve not supplied AT Air Filter not supplied AU Bleed Type Air Shutoff Valve required not supplied AV Level Sensors AW Outlet Pressure Transducer AX Heat Control Box AY Platen Valve Kit optional AZ Dis...

Page 14: ...systems the Disconnect Switch AZ is located on the Power Junction Box AJ On heated systems the Disconnect Switch AZ is located on the Heat Control Box AX Heated systems also have a red and black Power...

Page 15: ...rols the Ram Assembly direction Exhaust Port with Muffler BD Blowoff Button BE turns the air on and off to push the Platen AD out of an empty drum Air Line Accessories See FIG 3 Air Line Drain Valve A...

Page 16: ...a selection Cancels the pump processes Exits a screen without saving changes CF Enter Select to update a field accept a selection or value acknowledge an event enter a screen and toggle selected items...

Page 17: ...Key EA Plate EB Wiper EC Heater Cover ED Cap Screws EF Bleed Stick EG Bleed Port EH Air Assist Body Check Valve EJ Wiper Plate under wiper EK O ring Seal not shown EL Platen Valve Port EM Platen Valve...

Page 18: ...pin and to the pump solenoid valve M8 4 pin Port 4 Connects to port C4 on the Power Junction Box M12 8 pin and to the dispense valve solenoid M8 4 pin Port 5 Connects to the pump pressure transducer...

Page 19: ...ower Junction Box Port C3 M12 5 pin Tandem Block discrete Robot connection Splitter Tandem Block dispense valve Solenoid Splitter M8 4 pin Tandem Block To Robot Controller To Dispense Valve Solenoid T...

Page 20: ...bles to ram frame See FIG 10 for cable routing NOTE Ram 1 includes ADM ram 2 has no ADM Key Port 1 Connects to port C1 on the Power Junction Box Port 2 Connects to port C2 on the Power Junction Box Po...

Page 21: ...from the empty level sensor EL 3 Mount the low level sensor LL on the mounting bracket 4 Connect the splitter cable SP to the previously disconnected cable 5 Connect the splitter cable SP lead labele...

Page 22: ...rt to ADM C2 GCA CAN Port to CGM C3 Low and Empty Level Sensor Input C4 Discrete Integration Cable C5 Heated Hose Accessory Connec tion C6 Heated Pump Connection C7 Heated Platen Connection AK Power J...

Page 23: ...me as Single Ram on page 22 AZ Disconnect Switch same as Single Ram on page 22 AMZ Auto Multi Zone iQ Ram Supply Unit 2 Key C1 GCA CAN Port to ADM splitter cable on Tandem Block R using the supplied C...

Page 24: ...pply Unit from its crate Attach a lifting sling at the proper lift locations see FIG 3 Lift off of the pallet using a crane or a forklift To properly locate and anchor the iQ Ram Supply Unit A see Dim...

Page 25: ...rt of the dispense valve firmly to the side of a grounded metal pail then trigger the valve Power Requirements Each iQ Ram Supply Unit requires a dedicated circuit protected with a circuit breaker For...

Page 26: ...the Heat Control Box Disconnect Switch AZ OFF 2 Loosen the screws and remove the cover 350 on the Heat Control Box AX 3 Insert the electrical cord through the electrical enclosure strain relief bushi...

Page 27: ...each of capscrews lock washers not shown and drum stops 1 Locate the correct set of mounting holes on the Ram Assembly base See FIG 19 2 Using the capscrews and lock washers attach the drum stops to t...

Page 28: ...filled with oil The temporary unvented cap prevents oil leaks during shipment Replace this temporary cap with the vented oil cap supplied with the equipment before use NOTE Prior to use check oil leve...

Page 29: ...ting hoses NOTE To ensure the best crossover performance with an E Flo iQ Tandem System Tandem Hose 1 and Tandem Hose 2 must be the same inner diameter and length 1 Follow the Pressure Relief Procedur...

Page 30: ...hoses make sure the electrical connections of each hose are oriented correctly with the circular electrical connector facing the Ram See FIG 1 on page 11 for proper hose orientation on the system 7 Co...

Page 31: ...ommunication Connections for Single Rams on page 18 2 If using a Tandem iQ Ram Supply System a Connect the Pressure Transducer Cable PC from the Dispense Valve B to the Tandem Block Valve Pressure Tra...

Page 32: ...splitter TT on the tandem block R to the M8 4 pin end of the splitter cable attached to Port 4 on the Electric Driver AB for ram 1 and ram 2 See Electric Driver Communication Connections for Tandem Ra...

Page 33: ...ircular electrical connection to Port 1 C5 Hose 2 Circular electrical connectors to Port 2 C5 Heated valve Square electrical connections from hose 2 to iQ dispense valve B See FIG 32 Single System Exa...

Page 34: ...C5 of ram 1 or ram 2 Heated Valve Square electrical connection from hose 4 to iQ dispense valve B Heated Tandem Block Square electrical connection from hose 1 or hose 2 to heated tandem block R See FI...

Page 35: ...e frequently after initial start up and periodically after the first week of produc tion Maintaining proper Wet Cup torque is important to extending seal life NOTE MaxLife pumps use a special u cup th...

Page 36: ...rimp hose Do not twist hose Use proper length hose Flush Before Using Equipment The equipment was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminatin...

Page 37: ...with the ranges listed in Table 1 Sen sors on page 38 Check Heater Resistance NOTE Instructions for checking heater resistance applies to heated systems only 1 Turn the Power Junction Box Switch AK an...

Page 38: ...ry 1 100 M K See accessory manual See accessory manual 2 3 Heated Hose 100 G K See hose manual See hose manual 4 Heated Accessory 2 100 M K See accessory manual See accessory manual 3 5 Heated Hose 10...

Page 39: ...s the soft key to open the iQ Dispense Valve B allowing the system to depressurize 3 The current pump pressure and current dispense valve pressure show the progress of the depressurization on the Run...

Page 40: ...or that pressure has not been fully relieved a VERY SLOWLY loosen the hose end coupling to relieve pressure gradually b Loosen the coupling completely c Clear the obstruction in the tip nozzle of the...

Page 41: ...valve prevents air from reaching the underside of the plate to assist in raising it from the pail See FIG 40 on page 44 1 Turn off power to the Electric Driver AB a If using an ambient Single Ram Sup...

Page 42: ...Button BE until the Platen is completely out of the drum 5 Release the Blowoff Button BE and allow the Ram to rise to its full height 6 Remove the empty drum FIG 37 Power Disconnect AK AZ Heated Syste...

Page 43: ...is near the halfway point of the sight glass The oil capacity is approximately 1 0 1 2 quarts 0 9 1 1 liters Do not overfill 6 Reinstall the fill cap Check Oil Level See FIG 39 below Check the oil lev...

Page 44: ...e Remove and Reinstall Wipers Remove Platen Wipers NOTE Five gallon Platens have a single Wiper that must be removed and 55 gallon Platens have a top and bottom Wiper that must be removed 1 Follow the...

Page 45: ...Wiper into the groove 5 Lubricate the outside of the Wiper with lubricant compatible with the material being pumped Check with the material supplier Recycling and Disposal End of Product Life At the...

Page 46: ...See Ram Supply Unit Repair on page 55 Hand valve closed or clogged Open clear Ram raises and lowers too fast Air pressure is too high Decrease Air leaks around cylinder rod Worn rod seal Replace See R...

Page 47: ...Verify incoming voltage is 200V L N or 240V L C Insufficient power supplied to sys tem Connect system to a power supply capable of maximum power per sys tem specification All changes must be performe...

Page 48: ...Supply System turn the red Disconnect Switch AZ OFF c If using an ambient Tandem Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repair only d If using a...

Page 49: ...Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram Supply Unit that requires repair only d If using a heated Tandem Ram Supply System turn the red Disconnect Switch AZ OFF on the Ram...

Page 50: ...the Displacement Pump AC depends on which Driver AB and Platen AD the unit uses Find your Ram Assembly AA Driver AB and Platen AD below to remove the Displacement Pump AC Refer to your Displacement P...

Page 51: ...ift out the Displacement Pump AC D60 3 in Dual Post Ram Supply Units 1 Follow the Pressure Relief Procedure on page 39 2 Turn off power to the ram a If using an ambient Single Ram Supply System turn t...

Page 52: ...AA to install Displacement Pump AC to Platen AD 2 Insert Displacement Pump AC on Platen AD Follow Connect Platen steps on page 50 3 See Reconnect Displacement Pump in your Pump packages manual Remove...

Page 53: ...in ram supply units Attach a secure hoist to the driver lift ring Loosen nut 125 below crossbar Use wrench to hold lift ring adapter 127 in place and loosen threaded rod 126 above crossbar with anothe...

Page 54: ...125 below crossbar to 25 ft lb 34 N m maximum d Tighten nut 125 above crossbar to lock Driver AB in place 2 Connect power to the Driver AB Follow a e of step 4 on page 52 in reverse 3 If using an amb...

Page 55: ...and rotating the ring out of its groove 7 Remove snap ring 134 and rod wiper 133 8 Remove guide sleeve 135 by sliding it off of rod 132 Four 1 4 in 20 holes are provided to ease removal of the guide s...

Page 56: ...lide guide sleeve 135 onto piston rod 132 4 Install retaining ring 134 and tie bar 219 Perform steps to Disassemble Ram Piston in reverse order D200 and D60 3 in Ram Piston Rods Always service both cy...

Page 57: ...ully lay piston 247 and rod 261 246 down so piston rod will not be bent Remove nut 125 washer 124 piston 247 outer o ring 245 and inner o ring 239 3 Inspect parts for wear or damage Replace as nec ess...

Page 58: ...nd remove the door 350 on the Heat Control Box AX 3 Remove the AMZ a Disconnect the heated electrical connections from the back of the AMZ DANGER SEVERE ELECTRIC SHOCK HAZARD This equipment can be pow...

Page 59: ...the cable from the bottom of the ADM AF 3 Remove the ADM AF from the bracket 114 See Parts on page 61 4 Install the new ADM AF into the bracket 114 5 Connect the cable to the bottom of the new ADM AF...

Page 60: ...Heat Control Box door 350 3 Unscrew the spring loaded fuse holder to open it The fuse can be easily removed by hand 4 Install the new fuse 5 Reconnect and tighten the fuse holder 6 Install the Heat Co...

Page 61: ...07 108 108 107 108 104 101 110 131 115 124 105 126 125 123 122 134 133 134 142 137 135 136 132 116 130 111 138 139 138 141 140 137 131 117 119 118 106 131 121 219 143 144 Detail B 107 108 265 264 262...

Page 62: ...t 1 121 15M531 ROD follower 2 122 101015 WASHER lock 2 123 C19187 NUT 2 124 101533 WASHER spring lock 2 125 101535 NUT 2 126 15J992 ROD threaded 1 127 15J991 ADAPTER lift ring 1 128 15J993 RING lift p...

Page 63: ...107 108 131 101 115 104 125 124 239 247 245 220 201 213 107 116 130 224 225 107 108 205 217 226 246 244 241 238 242 243 240 245 218 125 124 219 105 126 125 208 252 106 223 117 119 118 143 144 107 108...

Page 64: ...ety crush pinch 4 143 RAM D60 electric driver heat 144 15G303 LABEL warning electrical 1 145 CONTROL box heat 1 146 17J476 LABEL safety warning 1 201 100014 SCREW 4 205 108050 WASHER lock spring 6 208...

Page 65: ...8 103 113 102 109 223 112 254 125 106 223 258 257 117 119 118 259 261 244 218 245 240 243 242 238 241 125 124 239 247 245 266 Detail B 107 108 265 264 262 263 114 221 260 256 255 226 201 107 213 224 1...

Page 66: ...ABEL safety warning 1 201 100014 SCREW 4 205 108050 WASHER lock spring 6 213 100015 NU 4 217 121518 SCREW 6 218 127510 RING retaining internal 2 221 255296 BRACKET mounted painted 1 223 128863 128863F...

Page 67: ...304 128 126 127 304 304 305 305 Note See page 61 for kit configuration table Ref Part Description Qty 301 15M531 ROD platen 2 302 101015 WASHER lock 2 303 C19187 NUT 2 304 101533 WASHER spring lock 2...

Page 68: ...0 Pump Mount for 5 Gallon 20 Liter Platen 308 307 306 309 310 Ref Part Description Qty 306 BRACKET shelf NXT3400 and NXT6500 1 307 101533 WASHER spring lock 2 308 101535 NUT 2 309 100133 WASHER lock 4...

Page 69: ...362 362 363 369 370 371 363 377 376 Ref Part Description Qty 361 15M298 ROD tie bar shelf 2 362 101533 WASHER lock 4 363 101535 NUT hex 4 364 BRACKET shelf 1 365 100133 WASHER lock 4 366 SCREW cap hex...

Page 70: ...1 BRACKET cable track mount painted 1 312 121612 CONNECTOR thru M12 mxf 3 313 CONNECTOR thru M12 mxf 8 pin 1 314 JUNCTION BOX assembly e drive painted 1 315 120993 NUT 2 316 108787 SCREW 2 317 16K918...

Page 71: ...SCREW 5 311 BRACKET cable track mount painted 1 312 121612 CONNECTOR thru M12 mxf 3 313 CONNECTOR thru M12 mxf 8 pin 1 314 JUNCTION BOX assembly e drive painted 1 315 120993 NUT 2 316 108787 SCREW 2...

Page 72: ...5 336 112776 WASHER plain 2 454 110911 NUT 4 338 126453 POWER SUPPLY 24V 4 339 SWITCH disconnect 40A 1 320 123967 KNOB disconnect operator 1 144 15G303 LABEL warning electrical 1 342 25R652 HARNESS h...

Page 73: ...EAL wiper drum 55 gal neo prene for 255664 only 2 255653 SEAL wiper drum 55 gal EPDM for 255663 and 255662 only 2 414 PLATE ram 55 gal for 255664 and 255663 only 1 PLATE ram 55 gal PTFE 1 416 122056 V...

Page 74: ...ouble Wiper Assemblies Ambient 25R536 and 25R537 Heated 25R534 and 25R535 458 457 453 434 454 436 435 434 455 433 432 440 439 442 441 437 453 438 429 450 449 456 452 451 430 447 445 446 444 431 455 44...

Page 75: ...5 gallon neo prene 1 25R656 SEAL drum wiper 5 gallon EPDM 1 447 113504 NUT 8 448 100057 SCREW 2 449 122056 VALVE check 1 450 17E556 FITTING elbow 90 1 451 100840 FITTING elbow street 1 452 121310 FIT...

Page 76: ...nd Double Wiper Assemblies Ambient 26B211 Heated 26B210 459 460 447 474 472 473 470 471 469 436 465 450 449 456 452 451 448 432 463 436 464 454 442 441 441 441 441 468 466 447 461 430 462 447 476 469...

Page 77: ...ck 1 450 17E556 FITTING elbow 90 deg 1 451 100840 FITTING elbow street 1 452 121310 FITTING connector NPT x JIC 1 456 123140 FITTING CAP 1 2 JIC cs 1 474 26B207 COVER wiper 60L heated 1 460 189930 LAB...

Page 78: ...inlet 25R848 only 1 476 LUBRICANT thermal 1 477 BRACKET mounting cables 1 478 126496 CONNECTOR thru M12 1 479 15N045 HARNESS splitter M12 1 480 128911 CONNECTOR thru M8 1 481 15N047 HARNESS splitter M...

Page 79: ...Connect the splitter cable SP to the previously disconnected cable 5 Connect the splitter cable SP lead labeled EMPTY to the empty level sensor EL 6 Connect the splitter cable SP lead labeled LOW to t...

Page 80: ...tion Clamp Set for D200 Ram Supply Units 206537 Includes two clamps Drum Position Clamp for D200S Ram Supply Units Order quantity 2 of C32463 CAN Cables The following CAN cables and splitter are avail...

Page 81: ...3 0 m 25R663 HARNESS heat platen pump 3 7 m 25R664 HARNESS heat platen pump 4 3 m 25R665 HARNESS heat platen pump 4 9 m Part Description Length 124943 CABLE M12 5 pin 1 0 m 122497 CABLE M12 5 pin 2 0...

Page 82: ...m 15M669 15N034 Hose Connections Part Number Working Pressure Supply Hose 1 Supply Hose 2 25R319 4500 psi 31 MPa 310 bar 10 NA 25R320 5000 psi 34 5 MPa 345 bar 12 NA 25R321 4500 psi 31 MPa 310 bar 16...

Page 83: ...watt 2 502 18B862 HOLDER rtd overtemp 1 503 16K094 SWITCH overtemp horizontal 1 504 103181 WASHER 2 505 104714 SCREW 2 506 102273 SCREW 1 507 C31012 CLAMP 1 508 25R660 HARNESS heater pump rtd over tem...

Page 84: ...Qty 521 25R666 HARNESS heat wiper 55 gallon 1 522 CONDUCTOR block heater 2 523 STUD 6 524 WASHER flat 6 525 WASHER lock 6 526 100015 NUT 6 527 15B137 SWITCH over temperature 1 528 103181 WASHER 2 529...

Page 85: ...Reattach the CGM DC onto the base DD with the two screws DB that were removed and saved from step 4 7 Reattach the access cover DA 8 Unplug the cable from the ADM and plug the cable back into CGM DC 9...

Page 86: ...pro gramming manual for step by step instructions on how to update the software version of GCA mod ules See Related Manuals on page 3 13 Refer to the E Flo iQ Supply System Operation manual for detail...

Page 87: ...ape install the 1 4 NPT x 1 2 NPT adapter 605 into the 1 2 NPT tee fitting 606 See FIG 69 6 Install the platen valve 601 onto the 1 4 NPT fitting 606 using the swivel fitting 604 then tighten 7 Instal...

Page 88: ...2 connector that was originally connected to port 3 on the Electric Driver AB to the M12 connector on the harness 609 Connect the M8 4 pin connector to the solenoid on the platen valve 601 12 Remove t...

Page 89: ...0BA VALVE 25 npt b 000 adj sol amb 1 702 100721 PLUG pipe 1 703 121310 FITTING connector 1 704 156823 FITTING union swivel 1 705 162449 FITTING nipple 1 706 15R873 FITTING tee 1 707 C20487 FITTING nip...

Page 90: ...tting 706 using the swivel fitting 704 then tighten 7 Install the recirculation hose 713 onto the platen valve 701 and tighten 8 Reconnect the pressure transducer to port 5 on the Electric Driver AB 9...

Page 91: ...on the harness 714 Connect the M8 4 pin connector to the solenoid on the platen valve 701 13 Remove the 1 4 NPT plug from the Integrated Air Controls AG See Integrated Air Controls AG on page 15 14 I...

Page 92: ...Dimensions 92 333586E Dimensions E G E G E G D D F F C B C B C B D F D60 3 in Ram Supply System D200 3 in Ram Supply System D200s 6 in Ram Supply System...

Page 93: ...38 Ram Height B 57 1448 70 1778 69 1753 Extended Ram Height C 89 2261 118 2997 125 3175 Base Depth D 20 508 25 635 25 635 Machine Width E 45 1143 52 1321 45 1143 Mounting Hole Depth F 14 356 21 533 23...

Page 94: ...d fluid outlet pressure curve Follow left to the scale to read the fluid out pressure Calculate Electrical Power To calculate electrical power at a specific fluid flow gpm lpm use the following instru...

Page 95: ...tem design and material being pumped may produce different results 0 500 1000 1500 2000 2500 3000 750 1500 2250 3000 3750 4500 0 0 0 2 0 4 0 6 0 8 1 0 1 2 1PXFS 8BUUT 1SFTTVSF QTJ 1B CBS 2 3 MPX HQN M...

Page 96: ...Wiring Diagrams 96 333586E Wiring Diagrams...

Page 97: ...Wiring Diagrams 333586E 97...

Page 98: ...Wiring Diagrams 98 333586E...

Page 99: ...Wiring Diagrams 333586E 99...

Page 100: ...EPDM PTFE coated aluminum 6061 aluminum Buna Viton Zinc plated steel 316 stainless steel 17 4 stainless steel 25R537 5 gal 20 L Electroless nickel plated ductile iron EPDM PTFE coated aluminum 6061 al...

Page 101: ...Technical Specifications 333586E 101 California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Page 102: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT...

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