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Install Changeover Kit 262464 

6

3A1162A

Install Changeover Kit 262464

1.

Assemble the air fittings onto the solenoid valve as 
shown in the following figures.

NOTE: 

Use the following table to determine which figure 

corresponds to the air motor used by your system.

2.

Stop the pump at the middle of its stroke. 

3.

Relieve pressure. See the SmartWare Shot Dis-
pense Kit Instructions-Parts manual for pressure 
relief instructions.

4.

Disconnect the air line to the air motor.

5.

Remove the existing snap ring from each end of the 
air valve. 

6.

Use the piston to push the existing air valve plug out 
of each end. 

7.

Remove the existing o-rings from each end.

Air Fitting Figures According to System and Air Motor

M02xxx

M04xxx

M07xxx

M12xxx

M18xxx

D200 

Rams

F

IG

. 9

F

IG

. 9

F

IG

. 9

F

IG

. 9

F

IG

. 9

S20 

Rams

F

IG

. 10

F

IG

. 10

F

IG

. 10,

F

IG

. 9

F

IG

. 9

F

IG

. 9: Assemble Fittings

F

IG

. 10: Assemble Fittings

105

108

109

106

107

109

106

107

106

106

105

109

107

109

Trapped air can cause the pump to cycle 
unexpectedly, which could result in serious injury 
from splashing or moving parts

F

IG

. 11: Remove Existing Air Valve Plug

Snap Ring

O-ring

Air Valve Plug

Summary of Contents for 262453

Page 1: ...d to SmartWare Shot Dispense Kits For professional use only Not for use in explosive atmospheres Part 262453 Changeover kit for NXT 2200 and larger air motors Part 262464 Changeover kit for NXT1800 an...

Page 2: ...e air motor top cover using a flat head screwdriver 6 Remove the screw on the outer valve cover to remove the cover 7 Remove the ten screws from the valve cover to remove the cover spring loaded deten...

Page 3: ...ing 20 in the top of the valve body Apply a liberal amount of lubricant 17 to the o ring before installation 11 Install a new piston valve stop 1 o ring 14 and straight fitting 15 in the bottom of the...

Page 4: ...in air lines when connecting them from the solenoid valve to the piston valve stop use large radius bends in the air lines and support tubing with the supplied cable ties NOTE For supply systems ensu...

Page 5: ...Install Changeover Kit 262453 3A1162A 5 FIG 8 Connect Cables and Air Lines NXT2200 and Larger Air Motors 8 Air Supply 9...

Page 6: ...air motor 5 Remove the existing snap ring from each end of the air valve 6 Use the piston to push the existing air valve plug out of each end 7 Remove the existing o rings from each end Air Fitting Fi...

Page 7: ...117 air valve plug 101 and 102 snap ring 118 and 119 and elbow fitting 107 in the bottom of the valve body Apply a liberal amount of the supplied lubricant to the o rings before installation Refer to...

Page 8: ...figure corresponds to the air motor used by your system 12 Connect cables and air lines as shown in FIG 18 Cut air line tubes to length 13 Tee into your existing air supply upstream from any regulato...

Page 9: ...Install Changeover Kit 262464 3A1162A 9 FIG 18 Connect Cables and Air Line NXT1800 and Smaller Air Motors 110 111 Air Supply...

Page 10: ...tor male 1 16 C12509 TUBE nylon round 15 ft 18 103473 STRAP tie wire 8 20 112698 ELBOW male swivel 1 Ref Part Description Qty 101 16F837 PLUG air valve ported small 2 102 16F839 PLUG air valve ported...

Page 11: ...Parts 3A1162A 11...

Page 12: ...rkmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR...

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