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Operation

3A7681A

7

Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever 
you see this symbol.

1.

Engage trigger lock.

2.

Follow the recommended shut down procedure from 
the respective pump manual. 

3.

Close the Bleed Type Shut Off Valve (J) on the Air 
Regulator (H) to the pneumatic BPR to reduce fluid 
pressure to zero. Turn the adjusting screw on the 
mechanical BPR counterclockwise to reduce the 
fluid pressure to zero. 

4.

Disengage trigger lock.

5.

Hold a metal part of the gun firmly to the side of a 
grounded metal pail, and trigger the gun to relieve 
pressure.

6.

Engage trigger lock.

7.

Open the Drain Valve (L) (required in your system). 
Have a container ready to catch the drainage.

8.

Leave the drain valve open until you are ready to 
spray again.

9.

If you suspect the spray tip or hose is clogged or 
that pressure has not been fully relieved:

a.

VERY SLOWLY loosen the tip guard retaining 

nut or the hose end coupling to relieve pressure 

gradually.

b.

Loosen the nut or the coupling completely.

c.

Clear the obstruction in the hose or tip.

Adjusting the BPR

The BPR controls pressure upstream from the BPR.

Adjust the pump fluid pressure and the BPR for the best 
spraying combination and proper circulation of the fluid.

The pneumatic pilot operated BPR fluid pressure is 
adjusted by increasing or decreasing the pilot air 
pressure. The fluid to air pressure ratio ranges from 
10:1 to 30:1 depending on the model chosen for the 
application. See Technical Specifications, page 
14.

The mechanical operated BPR fluid pressure is 
adjusted by rotating the adjusting screw clockwise 
to increase fluid pressure and counterclockwise to 
decrease fluid pressure.

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
pressurized fluid, such as skin injection, splashing 
fluid and moving parts, follow the Pressure Relief 
Procedure when you stop spraying and before 
cleaning, checking, or servicing the equipment.

Summary of Contents for 25R490

Page 1: ...fluid pressure and flow in circulation systems For professional use only See page 2 for model information including maximum working pressure and approvals Important Safety Instructions Read all warnin...

Page 2: ...l in English Description 3A4030 Intelligent Paint Kitchen 3A7709 Pneumatic Pump Control Module Part Description Flow Range Regulated Fluid Pressure Max Fluid Inlet Pressure Max Air Working Pressure Ap...

Page 3: ...k area See Grounding instructions Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are...

Page 4: ...hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and c...

Page 5: ...gs on the BPR housing 3 Install an accessory gauge if used in the 1 4 inch gauge port Install plugs in the unused inlets and outlets 4 If more than one spray station is used install the BPR A in the F...

Page 6: ...d Return Line E Fluid Regulator F Air Assisted Airless Spray Gun G Air Line H Air Regulator Pilot Air Air Filter not shown J Bleed Type Shut Off Valve Air K Shut Off Valve Fluid L Drain Valve not show...

Page 7: ...n the tip guard retaining nut or the hose end coupling to relieve pressure gradually b Loosen the nut or the coupling completely c Clear the obstruction in the hose or tip Adjusting the BPR The BPR co...

Page 8: ...and lubrication of the BPR are necessary to keep the BPR working properly 1 Follow the Pressure Relief Procedure on page 7 2 Remove the BPR from the system 3 Disassemble the BPR referring to the part...

Page 9: ...low Medium Pressure BPR Pneumatic 25R490 shown 3 1 4 4 7 6 10 1 2 12 8 1 5 9 13 4 14 1 11 1 6 1 1 7 5 6 Apply NLGI Grade 2 grease Chevron SRI Torque to 175 200 in lbs 20 23 N m Apply metal assembly pa...

Page 10: ...25T477 PISTON AIR ACTUATOR REGULATOR BP 20 1 1 19B730 25T478 PISTON AIR ACTUATOR REGULATOR BP 10 1 1 7 189817 GASKET 1 8 111796 SEAL U CUP 1 9 171885 WASHER 1 10 166985 PACKING O RING 1 11 19B484 25R...

Page 11: ...ue to 60 70 ft lbs 81 95 N m 5 5 6 Ref Part Description Qty 1 19C099 CYLINDER VALVE 1 2 19Y873 HOUSING BPR MEDIUM PRESS 1 3 238932 PISTON VALVE 1 4 238933 SEAT VALVE 1 5 113751 RING RETAINING INTERNAL...

Page 12: ...auges Part Number Inlet Maximum WPR Wetted Parts Case Description Case Dial Diameter in mm Mount Style psi bar MPa 105770 1 4 in npt m 1000 69 6 9 Brass SST liquid filled 2 5 64 Bottom 17L706 1 4 in n...

Page 13: ...77 25R490 25R491 Air Operated Type Mechanical Part Description A B 25T478 Air Operated Type 4 84 in 123 mm 2 38 in 60 mm 25T477 4 84 in 123 mm 2 38 in 60 mm 25R490 4 84 in 123 mm 2 38 in 60 mm 25R491...

Page 14: ...50 3000 psi 17 207 bar 25R491 mechanical Flow range 0 5 gpm 0 19 Ipm Maximum fluid temperature 122 F 50 C Maximum recommended viscosity 200 250 cP depending on flow rate Inlet Outlet Sizes Air inlet s...

Page 15: ...Notes 3A7681A 15 Notes...

Page 16: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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