Graco 24Y858 Installation And Operation Instructions Manual Download Page 1

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Installation and Operation Instructions

SD Series

™

Cord and

Light Reel

3A2592M

For storing electric cord used to provide electricity and/or light. For indoor and dry

location use only.

Not approved for use in explosive atmospheres or hazardous locations.

Models: page 3 and 4

Important Safety Instructions

Read all warnings and instructions in

this manual. Save these instructions.

Size 5 Model

Size 10 Model

Summary of Contents for 24Y858

Page 1: ...d used to provide electricity and or light For indoor and dry location use only Not approved for use in explosive atmospheres or hazardous locations Models page 3 and 4 Important Safety Instructions R...

Page 2: ...closures 16 Light Models Installation In Enclosures 17 Mounting Channel Dimensions 18 3 Reel Base Weldment 19 4 Reel Base Weldment 19 5 Reel Base Weldment 20 6 Reel Base Weldment 20 Side Dimension All...

Page 3: ...ug GFCI Industrial Receptacle 12 15 50 feet 15 meters SJOOW NEMA 5 15P Tri Plug NEMA 5 15R 24Y883 12 15 95 feet 29 meters SJOOW NEMA 5 15P Tri Plug NEMA 5 15R 24Y865 Fluorescent Light 16 0 3 35 feet 1...

Page 4: ...rs H05RR F 24Y888 2 5 mm2 16 25 meters H07RN F 24Y877 LED Light 1 5 mm2 0 05 10 meters H05RR F CEE 7 7 16 A 16N225 24Y878 1 5 mm2 0 05 15 meters H05RR F CEE 7 7 16 A 16N225 24Y890 1 5 mm2 0 05 25 mete...

Page 5: ...and has a grounding plug similar to the plugs illustrated in the figure below Connect only to grounded electric outlet Fully insert plug into outlet Do not connect a three prong plug to a two hole ou...

Page 6: ...pment until you identify and correct the problem Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Inspect thoroughly before each use D...

Page 7: ...t Identification 3A2592M 7 Component Identification Key A Spool B Power Cord C Accessory Cord D cord stop E Base Plate F Support Arm G Pawl cutaway view part is located behind support arm FIG 1 A G D...

Page 8: ...support arm a FIG 3 The cord reel is factory assembled and shipped with the roller support arm a in posi tion AA FIG 3 If that position is desired skip step 4 4 To reposition roller support arm to an...

Page 9: ...llation mount the base plate 105 to the wall first FIG 5 4 Drill mounting holes Mount base plate 105 to wall using 4 user supplied mounting bolts A that are strong enough to support the weight of the...

Page 10: ...ee the Increasing Spring Tension or Decreasing Spring Tension sec tion of this manual page 14 7 Position cord stop at a height that is easily accessi ble to the user Tighten nuts to securely hold stop...

Page 11: ...hten the screw firmly FIG 6 Be sure it is secure before lowering the lift truck 6 Continue installation following steps 6 8 of Wall Ceiling Mounting with Plate instructions page 9 Ceiling Mounting Dir...

Page 12: ...ide cord reel into the reel base 105 and install the hold down plate 104 washer 102 and screw 101 Tighten the screw firmly NOTE For enclosed reels use the Enclosure Kit Base Plate Part No 302 page 15...

Page 13: ...Installation 3A2592M 13 Swivel Bracket Mounting Kit 24N444 for Size 10 Models 24N814 for Size 5 Models Installation instructions are included with the kit FIG 9...

Page 14: ...not put so many loops onto the reel that the spring winds up tightly before the accessory cord is fully extended Decreasing Spring Tension 1 Disconnect cord reel from power source by unplug ging powe...

Page 15: ...required Size 5 Size 10 End Panel Kit 24A950 Size 5 and Size 10 Side Panel Kits Size 5 Metallic Blue 24N682 Size 5 Red 24N683 Size 5 Black 24N684 Size 5 Yellow 24N685 Size 5 White 24N690 Size 5 Dark B...

Page 16: ...om GFCI termi nals FIG 11 NOTE Instructions for installing cord reel in enclo sure are included in the Hose or Cord and Light Reel Enclosure instruction manual Reassembly 1 Route cord through enclosur...

Page 17: ...ough the enclosure these parts must be removed prior to installation 1 Insert light assembly A through roller bracket opening B located in the top of side panel 307 2 Remove the roller and pin assembl...

Page 18: ...2 Reel Base Used with Size 5 Kit 24N675 and Size 10 Kits 24A935 203522 9 0 inch 228 6 mm 7 50 inch 190 5 mm 7 75 inch 6 75 inch 0 50 inch 12 7 mm 4 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 196 8 mm...

Page 19: ...24A937 203524 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 27 00 inch 685 8 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 12 x 3 8 16 UNC 2B Weld Nut 0 75 inch 19 05 mm 1 5 inch 38...

Page 20: ...s 24A939 203526 7 75 in 196 8 mm 6 75 in 171 4 mm 7 50 inch 190 5 mm 1 5 inch 38 1 mm 45 00 inch 1143 mm 0 75 inch 19 05 mm 0 50 inch 12 7 mm 20 x 3 8 16 UNC 2B Weld Nut 7 75 in 196 8 mm 0 75 inch 19...

Page 21: ...Mounting Channel Dimensions 3A2592M 21 Side Dimension All Models 2 5 inch 63 5 mm...

Page 22: ...ined up with ratchet plate See FIG 4 page 9 for correct oper ating position Realign pawl with ratchet plate if not correctly posi tioned See the repair manual No electrical power at the output end of...

Page 23: ...ctrical rating on reel label Do not attempt to use a reel that is not rated for the application Wires are broken or shorted Replace all damaged wires GFCI models only power was removed from unit Reset...

Page 24: ...Size 10 Enclosure Mounting Kit Dark Blue Size 5 Enclosure Mounting kits are similar to Size 10 but the kits contain and extra spacer bracket Size 5 Enclosure Conversion Kit 24P164 KIT Size 5 enclosed...

Page 25: ...lacement kit Ball Stop Kit 24N539 Ball Stop 16 AWG Fluorescent Lights 16N223 Fluorescent Light replacement kit 16N224 Fluorescent Light with tool tap replacement kit 16P697 Fluorescent Replacement Bul...

Page 26: ...24Y883 Weight without accessories 120V Models Size 5 16AWG Cord Length 35 Feet 25 4 lbs 11 5 kg Size 5 16AWG Cord Length 50 Feet 27 6 lbs 12 5 kg Size 10 16 AWG Cord Length 95 Feet 46 3 lbs 21 0 kg S...

Page 27: ...e spring cassette cover cap Measurement taken from edge of spool to front of the arm Size A B C D E F G Size 5 3 5 inches 89 mm 6 38 inches 162 mm 4 7 inches 120 mm 7 48 inches 190 mm 14 8 inches 376...

Page 28: ...he template MUST be verified for accuracy prior to using To verify the template is the correct size using the true to size template provided on the last pages of this manual measure the length of the...

Page 29: ...Mounting Templates 3A2592M 29...

Page 30: ...true to size template provided on the last pages of this manual measure the length of the two intersecting lines located in the center of the diagram If each line mea sures 3 5 88 9 mm the template pr...

Page 31: ...3A2592M 31 Notes...

Page 32: ...WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but...

Page 33: ...Graco 2 Year Extended Warranty 3A2592M 33 3 5 in 88 9 mm...

Page 34: ...Graco 2 Year Extended Warranty 34 3A2592M THIS PAGE IS INTENTIONALLY LEFT BLANK...

Page 35: ...Graco 2 Year Extended Warranty 3A2592M 35 3 5 in 88 9 mm...

Page 36: ...ent information see www graco com patents Original instructions This manual contains English MM 3A2592 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBS...

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