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Warnings

Warnings

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.

WARNING

WARNING

WARNING

FIRE

FIRE

FIRE AND

AND

AND EXPLOSION

EXPLOSION

EXPLOSION HAZARD

HAZARD

HAZARD

Flammable fumes, such as solvent and paint fumes, in work

work

work area

area

area can ignite or explode. Paint

or solvent flowing through the equipment can cause static sparking. To help prevent fire and
explosion:

• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and

plastic drop cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding

Grounding

Grounding instructions.

• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable

fumes are present.

• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless

they are anti-static or conductive.

• Stop

Stop

Stop operation

operation

operation immediately

immediately

immediately if static sparking occurs or you feel a shock. Do not use

equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:

• Clean plastic parts only in well ventilated area.

• Do not clean with a dry cloth.

• Do not operate electrostatic guns in equipment work area.

SPECIAL

SPECIAL

SPECIAL CONDITIONS

CONDITIONS

CONDITIONS FOR

FOR

FOR SAFE

SAFE

SAFE USE

USE

USE

• To prevent the risk of electrostatic sparking, the equipment’s non-metallic parts should be

cleaned only with a damp cloth.

• The aluminum housing may spark upon impact or contact with moving parts, which may

cause fire or explosion. Take precautions to avoid such impact or contact.

• All flameproof joints are critical to the integrity of the driver as approved for hazardous

locations and are not repairable if damaged. Damaged parts must be replaced only with
genuine Graco parts with no substitutions.

• Consult Graco Technical Assistance or your Graco distributor if dimensional information on

the flameproof joints is necessary.

• Consult Graco Technical Assistance or your Graco distributor for genuine replacement

fasteners. M8 x 30 socket-head cap screws of Class 12.9 steel or better with a minimum
yield strength of 1100 MPa (160,000 psi) are acceptable alternatives. All socket-head cap
screw cover fasteners must be torqued to 15 ft-lb (20.3 N•m).

3A8124A

3

Summary of Contents for 24X960

Page 1: ...e coatings coatings coatings using using using King King King Sprayers Sprayers Sprayers For For For professional professional professional use use use only only only Important Important Important Saf...

Page 2: ...60 22 Repair Kits and Accessories 24 Mounting Hole Pattern 25 Wiring Schematic 26 Technical Specifications 27 Graco Extended Warranty 28 Model Model Model Information Information Information Driver Dr...

Page 3: ...less they are anti static or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static sparking occurs or you feel a shock Do not use equipment until you id...

Page 4: ...s or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedu...

Page 5: ...onent See Technical Technical Technical Specifications Specifications Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Tech...

Page 6: ...ssure Control Knob P Oil Fill Cap vented S Power Switch Lock out tag out equipped Y Electrical Junction Box X Conduit Entry Z Electrical Junction Box Cover ZZ Ground Screws The driver requires a dedic...

Page 7: ...th the supplied vented oil cap P before use PX P ti31010a Grounding Grounding Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock Electric or static spar...

Page 8: ...lief Relief Procedure Procedure Procedure Follow the Pressure Relief Procedure whenever you see this symbol This equipment stays pressurized until pressure is manually relieved To help prevent serious...

Page 9: ...tainer under the oil drain port Remove the oil drain plug G Allow all oil to drain from the driver 2 Reinstall the oil drain plug G Torque to 18 23 ft lb 25 30 N m NOTICE NOTICE NOTICE Do not over tor...

Page 10: ...Type Type Type Troubleshooting Troubleshooting Troubleshooting Steps Steps Steps 1 Alarm Pump Pump Pump diving diving diving The pump is diving rapidly A pressure imbalance between the up and down str...

Page 11: ...nected securely see Wiring Schematic page 26 The encoder may need replacement See Graco Graco Graco Contact Contact Contact Information Information Information Graco Extended Warranty page 28 10 Alarm...

Page 12: ...2 9 steel or better with a minimum yield strength of 1100 MPa 160 000 psi are acceptable alternatives Replace Replace Replace Output Output Output Seal Seal Seal Cartridge Cartridge Cartridge 1 Stop t...

Page 13: ...Status Indicator Light L for the status of the software update a The Status Indicator Light will blink slowly for a few seconds and then rapidly for several seconds b Once the update is complete the...

Page 14: ...nch 15 ft lb 20 N m Prepare Prepare Prepare Driver Driver Driver 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure...

Page 15: ...nsure all connectors are securely attached to the control board See Wiring Schematic page 26 2 Secure loose motor wires into the clip inside the housing see Wiring Schematic page 26 3 Reinstall electr...

Page 16: ...e Prepare Prepare Driver Driver Driver 1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3...

Page 17: ...ead mounting screws AD Rotor Bearing Housing Install Install Install New New New Encoder Encoder Encoder 1 If replacing the encoder cable AE AF also place the encoder connector cable through the motor...

Page 18: ...e 26 2 Secure loose motor wires into the clip inside the housing see Wiring Schematic page 26 3 Reinstall electronics cover onto center housing 4 Install the 12 bolts using a 6 mm hex wrench NOTE NOTE...

Page 19: ...1 Remove power from the driver Follow appropriate lock out tag out procedures Wait five minutes before servicing 2 Follow the Pressure Relief Procedure page 8 3 Decouple the pump lower from the drive...

Page 20: ...tighten the position sensor Damage to the position sensor may result 3 Tighten the jam nut on the position sensor finger tight NOTICE NOTICE NOTICE Do not use a wrench to tighten the jam nut Damage to...

Page 21: ...Notes Notes Notes Notes 3A8124A 21...

Page 22: ...Parts Parts Parts Parts Driver Driver Driver Assembly Assembly Assembly 24X960 24X960 24X960 22 3A8124A...

Page 23: ...x 1 46 25C170 SCREW shcs M8 x 1 25 80 mm 4 pack 4 49 17M815 KIT fan bearing with coupler 1 49a COUPLER 1 49b 25C182 KIT seal input shaft 1 49c 119539 RING retaining internal 1 51 25C181 BRACKET shroud...

Page 24: ...Free Synthetic ISO 220 EP Gear Oil 1 quart 0 95 liter order 2 24W120 Position Sensor see Position Sensor Replacement page 19 25C169 Encoder see Encoder Replacement page 16 273261 Control board see Co...

Page 25: ...e Hole Pattern Pattern Pattern A A A 6 186 in 157 mm B B B 6 186 in 157 mm C C C Four 3 8 16 Mounting Holes D D D Six 5 8 11 Tie Rod Holes 8 in 203 mm x 120 bolt circle OR 5 9 in 150 mm x 120 bolt cir...

Page 26: ...Schematic Schematic AA AA AA Install Motor Connector Under Clip BB BB BB Motor Temp Cable CC CC CC Motor Power Cable DD DD DD Token Cable EE EE EE Encoder Cable FF FF FF Position Sensor and Cable GG...

Page 27: ...force 4 200 lbf 18 7 kN Power inlet port size 3 4 14 npt f Ambient temperature range 25 120 F 5 50 C Oil capacity 1 0 1 2 quarts 0 9 1 1 liters Oil specification Graco Part No 16W645 Silicone Free Syn...

Page 28: ...ale or one 1 year after the warranty period expires GRACO GRACO GRACO MAKES MAKES MAKES NO NO NO WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIE...

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