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Repair

334201D

5

Replace the Air Motor Regulator

1. Relieve pressure to the Therm-O-Flow system.

2. Disconnect the air motor housing and fittings.

3. Remove the two screws (9) and take off the shutoff 

valve (1) at the top of the module. If your system 
has an air solenoid, it can remain attached to the 
shutoff valve.

4. Remove the two screws (9) and take off the air 

motor regulator (6).

5. Attach the new regulator (6) to the manifold. Orient 

it so the gauge lines up with the ram gauges and the 
direction of the flow arrow points up. Tighten the 
screws until snug. It is recommended that you use 
thread locker Loctite 220 or equivalent.

6. Reattach the shutoff valve (1) at the top of the regu-

lator. Make sure that the o-ring (3) is in place on the 
valve (1).

Replace the Air Regulators

Identify which knob regulator (8) need to be replaced.

Ram Down Air Regulator (CB)

Ram Up Air Regulator (CD)

Blowoff Air Regulator (CJ)

1. Relieve pressure to the Therm-O-Flow system.

2. Remove the four screws (8a) and take off the air 

regulator (8) as shown in Figure 4.

3. Replace the o-rings (8b) on the back side of the reg-

ulator.

4. Attach the new air regulator to the manifold. Use the 

index pin for correct orientation. Tighten the screws 
until snug.

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. 3: Air Motor Regulator Replacement

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. 4: Air Regulators Replacement

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Summary of Contents for 24W870

Page 1: ...low Repair Kit for Integrated Air Controls for Therm O Flow 20 and 200 Systems For professional use only Part No 24W870 Important Safety Instructions Read all warnings and instructions in this manual...

Page 2: ...Contents Models 3 Related Manuals 3 Repair 4 Pressure Relief 4 Remove the Air Control 4 Replace the Director Valve 4 Replace the Air Motor Regulator 5 Replace the Air Regulators 5 Parts 6 24W870 Air...

Page 3: ...ng Pressure psi MPa bar Description Air Inlet Size 24W870 125 psi 0 8 MPa 8 6 bar Integrated Air Controls for Therm O Flow 20 and Therm O Flow 200 3 4 npt f Manual Description 334129 Therm O Flow 200...

Page 4: ...valve plate when you remove it The opening should be on the opposite side left of the lever 4 Remove and discard the pin 5g and the four valve seats 5e with the o rings 5f 5 Insert new valve seats 5e...

Page 5: ...snug It is recommended that you use thread locker Loctite 220 or equivalent 6 Reattach the shutoff valve 1 at the top of the regu lator Make sure that the o ring 3 is in place on the valve 1 Replace...

Page 6: ...Parts 6 334201D Parts 24W870 Air Control FIG 5 24W870 Parts WL E D E...

Page 7: ...ALVE blow off includes valve and push button 1 5 121107 VALVE control 1 6 255651 KIT regulator air motor 1 7 108190 GAUGE pressure air 0 100 psi 0 700 kPa 0 7 bar 1 8 121106 REGULATOR manifold mountin...

Page 8: ...Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2016 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revi...

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