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Repair 

4

334201D

Repair

Pressure Relief

Relieve pressure by following the Pressure Relief Pro-
cedure in the instruction manual for the Therm-O-Flow 
system you are using. See 

Related Manuals

 on page 

3

.

Remove the Air Control

1. Relieve pressure to the Therm-O-Flow system.

2. Disconnect all hoses and tubing from the air control.

3. Remove the four screws and washers as shown in 

Figure 1.

Replace the Director Valve

1. Relieve pressure to the Therm-O-Flow system.

2. Remove screws (5a) as shown in Figure 2 and take 

off the director valve.

3. Remove the spring (5c), valve plate (5d), and o-ring 

(5b).

NOTE:

 Note the orientation of the director valve plate 

when you remove it. The opening should be on the 
opposite side (left) of the lever.

4. Remove and discard the pin (5g) and the four valve 

seats (5e) with the o-rings (5f).

5. Insert new valve seats (5e) with o-rings (5f) and the 

new pin (5g).

6. Insert the new director valve plate (5d; see the note 

above), spring (5c), and o-ring (5b).

7. Attach the new director valve plate with the screws 

(5a). Tighten the screws until snug.

PRESSURIZED FLUID HAZARD

Therm-O-Flow equipment stays pressurized until 
pressure is manually relieved. To help prevent seri-
ous injury from pressurized fluid, such as skin injec-
tion, splashing fluid and moving parts, follow the 
Pressure Relief Procedure when you stop pumping 
and before cleaning, checking or servicing the equip-
ment. 

F

IG

. 1: Air Control Removal

WLD

F

IG

. 2: Director Valve Replacement

WLD

D

F

G

E

HI

J

Summary of Contents for 24W870

Page 1: ...low Repair Kit for Integrated Air Controls for Therm O Flow 20 and 200 Systems For professional use only Part No 24W870 Important Safety Instructions Read all warnings and instructions in this manual...

Page 2: ...Contents Models 3 Related Manuals 3 Repair 4 Pressure Relief 4 Remove the Air Control 4 Replace the Director Valve 4 Replace the Air Motor Regulator 5 Replace the Air Regulators 5 Parts 6 24W870 Air...

Page 3: ...ng Pressure psi MPa bar Description Air Inlet Size 24W870 125 psi 0 8 MPa 8 6 bar Integrated Air Controls for Therm O Flow 20 and Therm O Flow 200 3 4 npt f Manual Description 334129 Therm O Flow 200...

Page 4: ...valve plate when you remove it The opening should be on the opposite side left of the lever 4 Remove and discard the pin 5g and the four valve seats 5e with the o rings 5f 5 Insert new valve seats 5e...

Page 5: ...snug It is recommended that you use thread locker Loctite 220 or equivalent 6 Reattach the shutoff valve 1 at the top of the regu lator Make sure that the o ring 3 is in place on the valve 1 Replace...

Page 6: ...Parts 6 334201D Parts 24W870 Air Control FIG 5 24W870 Parts WL E D E...

Page 7: ...ALVE blow off includes valve and push button 1 5 121107 VALVE control 1 6 255651 KIT regulator air motor 1 7 108190 GAUGE pressure air 0 100 psi 0 700 kPa 0 7 bar 1 8 121106 REGULATOR manifold mountin...

Page 8: ...Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2016 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revi...

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