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Maintenance

3A3006F

9

Maintenance

1.

If equipped, the lubricator operation can be checked 
by observing the drip tube located within the sight 
glass well of the pump.

If the correct pumping rate is maintained, no 
servicing is required other than periodic 
replenishment of the reservoir.

If the sight glass well pumps dry or no flow is 
observed, refer to 

Troubleshooting

, page 11.

2.

Inspect the lubricator for worn or damaged 
components, and replace as needed.

3.

Clean the lubricator periodically to eliminate any 
contamination to the oil. 

a.

Remove the Drain Plug (B) (F

IG

. 3) and drain 

the reservoir. Dispose of the oil according to all 

applicable regulations.

b.

Remove the pumps.

c.

Clean the pumps and reservoir by brushing 

loose all foreign matter, dipping in solvent and 

blowing dry using compressed air.

d.

Reinstall the pumps and tighten (torque 110 

in-lb +/- 10 in.lb, 12.43 N•m +/- 1.13 N•m).

e.

Apply thread sealant (user supplied) to the 

Drain Plug (B), reinstall and tighten (torque 35 

in-lb +/- 5 in-lb, 3.95 N•m +/- 0.6 N•m).

f.

Fill the reservoir, see 

Lube Refill/Replace

page 9.

Lube Refill/Replace 

When needed, refill the reservoir with clean filtered 
lubricant until it reaches the FULL line on the Sight 
Glass (A) (F

IG

. 3).

Monitor the fluid level using the sight level gauge on the 
reservoir. The oil level should not be allowed to drop to 
or below the EMPTY line (F

IG

. 3), indicating an empty 

reservoir.

Monitor the gearbox lubricant level regularly to ensure 
proper lubrication.

Change the lubricant annually.

Moving parts can pinch, cut or amputate fingers and 
other body parts.

Follow the Pressure Relief Procedure from your pump 
manual, before performing maintenance of the pump.

F

IG

. 3: 

A

B

FULL line

EMPTY line

Summary of Contents for 24W633

Page 1: ...ive and non abrasive oils and lubricants For professional use only Maximum Input 1800 RPM Drive Ratio 118 1 Models page 3 Related Manuals Important Safety Instructions Read all warnings and instructio...

Page 2: ...Operation 8 Pressure Relief Procedure 8 Break In Period 8 Maintenance 9 Lube Refill Replace 9 Recycling and Disposal 10 End of Product Life 10 Troubleshooting 11 Parts 12 Accessories 13 Pumps 13 Other...

Page 3: ...ly 6 Pint LH NA 25R555 Box Lubricator 4 Pint 3 8 in pump RH 3 3500 25R559 Box Lubricator 4 Pint 3 8 in pump LH 3 3500 25R554 Box Lubricator 6 Pint 3 8 in pump RH 5 3500 25R558 Box Lubricator 6 Pint 3...

Page 4: ...leaks with your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating...

Page 5: ...e sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away f...

Page 6: ...nent Identification Key A Sight Glass B Drain Plug C Fill Cover D Pump Mounting Screws The GBL 7500 Box Lubricator Pump and GBL Alarm Pump are available from Graco See Accessories page 13 for informat...

Page 7: ...l it reaches the FULL line on the Sight Glass A NOTE Filter the oil with a minimum 25 micron strainer Depending upon machine requirements it may be necessary to maintain a higher cleanliness level A b...

Page 8: ...the Sight Glass A with SAE 30 to SAE 40 weight gear lube Run normally and change the gear lube after the two week break in period FIG 2 This equipment stays pressurized until pressure is manually reli...

Page 9: ...dipping in solvent and blowing dry using compressed air d Reinstall the pumps and tighten torque 110 in lb 10 in lb 12 43 N m 1 13 N m e Apply thread sealant user supplied to the Drain Plug B reinsta...

Page 10: ...d of the product s useful life dismantle and recycle it in a responsible manner Perform the Pressure Relief Procedure Drain and dispose of fluids according to applicable regulations Refer to the mater...

Page 11: ...Refill Replace page 9 Check the Drain Plug and tighten if needed No flow from pump outlets The camshaft is not rotating because the rotary power source is defective Repair replace the rotary power sou...

Page 12: ...nd 24W636 1 17D149 GASKET cover not shown models 24W634 and 24W635 1 9 556732 GASKET pump models 24W633 and 24W636 5 GASKET pump models 24W634 and 24W635 7 10 557128 PLATE blank models 24W633 and 24W6...

Page 13: ...8 in Pressure Fed Pump 24K466 Alarm Pump Part No Description Special Features Notes 559037 Gravity Supply Mounted in the last pump station Exception is when an Alarm Pump is used then this option is m...

Page 14: ...3 24W636 25R513 25R555 25R557 25R559 4 Pints Models 24W634 24W635 25R514 25R554 25R556 25R558 6 Pints Temperature Operating Temperature Range Non ATEX 20 F to 140 F 29 C to 60 C Operating Temperature...

Page 15: ...Reservoir and Mounting Dimensions 3A3006F 15 Reservoir and Mounting Dimensions Dimensions are shown in inches mm See Dimensions Table page 16...

Page 16: ...m inch mm inch mm 24W633 25R513 Lubricator Reservoir 4 Pint NA NA 14 25 361 95 7 24 183 90 5 5 139 7 1 74 44 20 24W636 25R555 25R557 25R559 Box Lubricator 4 Pint 9 67 245 62 24W634 25R514 Lubricator R...

Page 17: ...Reservoir and Mounting Dimensions 3A3006F 17 California Proposition 65 CALIFORNIA RESIDENTS WARNING Cancer and reproductive harm www P65warnings ca gov...

Page 18: ...erial or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES...

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