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Operation 

14

334198K

Operation

Emergency Stop

To engage the Emergency Stop and stop the ram from 
moving, perform the following steps:

1. Close the main air slider valve (CA). See F

IG

. 10.

2. Move the ram hand valve lever to the OFF position.

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever 
you see this symbol.

Follow the 

Pressure Relief Procedure 

found within the 

Therm-O-Flow 200 and Therm-O-Flow 20, Instruc-
tions-Parts manuals.

F

IG

. 10

WLD

&$

This equipment stays pressurized until pressure is man-
ually relieved. To help prevent serious injury from pres-
surized fluid, such as skin injection, splashing fluid and 
moving parts, follow the Pressure Relief Procedure 
when you stop spraying and before cleaning, checking, 
or servicing the equipment.

Summary of Contents for 24W181

Page 1: ...m to high viscosity fluids For professional use only Not approved for use in explosive atmospheres See page 2 for model information See page 28 for maximum working pressures Important Safety Instructi...

Page 2: ...24W184 Therm O Flow 200 Hydraulic 20 918420 Hydraulic Ram Module 22 24V757 Hydraulic Reservoir 24 Dimensions 26 Technical Data 28 24W181 Therm O Flow 20 Technical Data 28 24W183 Therm O Flow 200 Pneum...

Page 3: ...idelines PRESSURIZED EQUIPMENT HAZARD Fluid from the equipment leaks or ruptured components can splash in the eyes or on skin and cause serious injury Follow the Pressure Relief Procedure when you sto...

Page 4: ...ts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equip...

Page 5: ...n Pneumatic Rams 5 Gallon 20 Liter Pneumatic Shown 55 Gallon 200 Liter Pneumatic Shown C A E A C E D D B F FIG 1 Ref Description A Ram B Lift Strap Positions C Chemical Hose Support D Electrical Contr...

Page 6: ...K Hydraulic Ram FIG 2 55 Gallon 200 Liter Hydraulic Shown C B D F E G A Ref Description A Ram B Lift Strap Positions C Chemical Hose Support D Electrical Control Panel Mounting Bracket E Drum Stop F P...

Page 7: ...C AD AF AG AE AH AJ AK AL FIG 3 Ref Description AA Air Motor AB Grounding Strap AC Motor Air Inlet AD Hydraulic Pressure Gauge AE Ram Up Hydraulic Outlet AF Ram Up Air Inlet AG Ram Down Hydraulic Outl...

Page 8: ...2 Insert one end of the 1 5 mm 12 gauge minimum ground wire into the slot in the lug and tighten the locknut securely 3 Connect the other end of the wire to a true earth ground See FIG 4 You must also...

Page 9: ...long enough to prevent the unit from tipping Refer to Dimensions on page 26 Typical Hydraulic Ram Installation The typical installation discussed below is only a guide for selecting and installing sy...

Page 10: ...on If the ram goes down instead of up check your hydraulic line and air line connections you may have incorrectly connected the lines See FIG 6 6 After you have determined the hydraulic lines and air...

Page 11: ...se all air regulators b Move the ram hand valve lever to the UP posi tion c Slowly open the air regulators until the ram starts to move upward Do not apply more than 75 psi 5 3 bar 0 53 MPa inbound ai...

Page 12: ...Setup 12 334198K Hydraulic Ram Installation Drawing Overview FIG 9 WL E 5 0 83 5 0 2 1 3 7 1 5 9 9 3 7 1 2 2 5 0 2 1 3 27 5 0 83 3 27 5 0 83 3 27 5 0 2 1 3 27...

Page 13: ...Setup 334198K 13...

Page 14: ...e Relief Procedure whenever you see this symbol Follow the Pressure Relief Procedure found within the Therm O Flow 200 and Therm O Flow 20 Instruc tions Parts manuals FIG 10 WL D This equipment stays...

Page 15: ...orm the following steps to add more hydraulic fluid 1 Unscrew the breather 4 2 Pour hydraulic fluid through the breather hole 13 3 Replace the breather See FIG 11 NOTE Make sure hydraulic tank is fill...

Page 16: ...Parts 16 334198K Parts 24W181 Therm O Flow 20 WL D 7 7 7 7 Apply grease to o rings Apply medium strength thread locker to threads 5 6...

Page 17: ...CKING o ring 2 15 156401 PACKING o ring 2 16 C36268 BUMPER 2 17 183943 PISTON 2 18 101533 WASHER spring lock 2 19 102301 NUT hex 2 20 158962 FITTING elbow 1 21 C20365 FITTING tee 1 22 BRACKET 1 23 112...

Page 18: ...Parts 18 334198K 24W183 Therm O Flow 200 Pneumatic WL D 6 7 21 7 F 7 7 Add 3 ounces of lubricant per cylinder before and after inserting the piston Apply grease 1 2...

Page 19: ...405 PISTON elevator air 2 101 13 C38132 PACKING o ring 4 101 14 C32408 BAND guide 2 101 15 C20417 RING retaining 4 101 16 RING snap 2 101 17 C31001 WIPER rod 2 101 18 25T845 SLEEVE guide 2 101 19 C020...

Page 20: ...Parts 20 334198K 24W184 Therm O Flow 200 Hydraulic WL D 6 7 21 7 F...

Page 21: ...0307 NUT hex 2 203 SCREW hex head cap 1 204 WASHER top hat 1 205 15H668 LABEL safety 2 206 15G347 SUPPORT hose hanger 1 207 119958 SPRING hose hanger 1 208 C34132 HANGER 1 209 119832 BOLT eye 1 210 10...

Page 22: ...98K 918420 Hydraulic Ram Module WL D 7 7 72 72 7 7 Add 3 ounces of lubricant per cylinder before and after inserting the piston Apply grease Collar butts up against snap ring Tighten screws to 170 180...

Page 23: ...417 RING retaining 4 313 158776 PACKING o ring 2 314 C32408 BAND guide 2 315 C32405 PISTON elevator air 2 317 155699 FITTING elbow 2 318 217430 FITTING swivel union 2 320 100060 SCREW cap 4 321 100018...

Page 24: ...Parts 24 334198K 24V757 Hydraulic Reservoir 1 Apply pipe sealant to all male pipe threads WL E FILL LEVEL...

Page 25: ...21 237569 WIRE assembly 25 ft 1 422 104911 TERMINAL ring 1 423 100132 WASHER flat 4 424 WASHER lock 8 425 100307 NUT hex 4 426 101754 PLUG pipe 1 427 110299 RIVET blind 2 428 150707 PLATE designa tion...

Page 26: ...Dimensions 26 334198K Dimensions FIG 14 Model 24W183 Model 24W184 WLL D WL E...

Page 27: ...Dimensions 334198K 27 FIG 15 Model 24W181 WLL D xx WL D...

Page 28: ...ce dimensions 40 8 in wide x 36 in deep 1 04 m wide x 0 91 m deep Overall height ram lowered 56 3 in 1430 mm Overall height ram extended 76 3 in 1938 mm U S Metric Maximum inbound air pressure 100 psi...

Page 29: ...d 560 lb 245 kg Weight hydraulic power supply hydrau lic fluid 92 lb 42 kg Wetted parts ram Carbon steel aluminum nitrile nylon nickel plating Floor space dimensions ram with vent hood 63 8 in wide x...

Page 30: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT...

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