Graco 24R968 Installation-Parts Download Page 2

Page: 2 / 40

Contents

Models............................................................... 3

Warnings ........................................................... 3

Important Isocyanate (ISO) Information ................ 6

Isocyanate Conditions .................................. 6
Material Self-ignition..................................... 6
Keep Components A and B Separate ............ 6
Moisture Sensitivity of Isocyanates................ 6
Changing Materials ...................................... 7

Important Acid Catalyst Information ..................... 8

Acid Catalyst Conditions............................... 8
Moisture Sensitivity of Acid Catalysts ............ 8

Installation.......................................................... 9

Before Installing the Kit................................. 9
Install the Frame .......................................... 10
Install the Wall Bracket ................................. 11

TSL Cup Kit ................................................. 12
Fluid Connections ........................................ 15
Electrical Connections .................................. 16
Grounding ................................................... 18
Complete the Installation .............................. 19

Repair................................................................ 21

Dose Valve Tubing Connections ................... 21
Replace Pump Control Module ..................... 23

Electrical Schematics .......................................... 24

Standard Models (MC1000, MC2000,

MC3000, MC4000) ......................... 24

Dual Panel Models (MC1002, MC2002,

MC4002)........................................ 30

Pump Expansion Kit Parts................................... 36

Technical Data ................................................... 39

California Proposition 65 ..................................... 39

Related Manuals

Manuals

Manual

Manual No.

No.

Description

3A2800

PD2K Proportioner Repair-Parts
Manual, Manual Systems

332457

PD2K Proportioner Installation
Manual, Manual Systems

332562

PD2K Proportioner Operation
Manual, Manual Systems

3A2801

Mix Manifold Instructions-Parts
Manual

332709

PD2K Proportioner Repair-Parts
Manual, Automatic Systems

332458

PD2K Proportioner Installation
Manual, Automatic Systems

332564

PD2K Proportioner Operation
Manual, Automatic Systems

Manual

Manual No.

No.

Description

3A4186

PD2K Proportioner Dual Fluid
Panel Operation Manual, Manual
Systems

3A4486

PD2K Proportioner Dual Fluid
Panel Operation Manual, Automatic
Systems

332339

Pump Repair-Parts Manual

332454

Color Change Valve Repair-Parts
Manual

332455

Color Change Kits Instructions-
Parts Manual

332456D

Summary of Contents for 24R968

Page 1: ...cludes includes includes one one one pump pump pump and and and associated associated associated parts parts parts PD2K PD2K PD2K is is is shown shown shown with with with two two two kits kits kits a...

Page 2: ...ansion Kit Parts 36 Technical Data 39 California Proposition 65 39 Related Related Related Manuals Manuals Manuals Manual Manual Manual No No No Description Description Description 3A2800 PD2K Proport...

Page 3: ...psi 10 34 MPa 103 4 bar 25M268 A 35 cc Low Pressure Acid Catalyst Pump Kit 300 psi 2 068 MPa 20 68 bar 26A048 A 35 cc High Pressure Acid Catalyst Pump Kit 1500 psi 10 34 MPa 103 4 bar Figure 1 Pump Ex...

Page 4: ...mmediate immediate immediate surgical surgical surgical treatment treatment treatment Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Do not point gun...

Page 5: ...wetted parts See Technical Technical Technical Data Data Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS from di...

Page 6: ...contaminated clothing After spraying wash hands and face before eating or drinking Material Material Material Self Self Self ignition ignition ignition Some materials may become self igniting if appl...

Page 7: ...hen changing materials flush the equipment multiple times to ensure it is thoroughly clean Always clean the fluid inlet strainers after flushing Check with your material manufacturer for chemical comp...

Page 8: ...local regulatory authority Follow all acid manufacturer recommendations including those regarding handling of contaminated clothing Wash hands and face before eating or drinking Regularly inspect equi...

Page 9: ...ays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow the Pressure Pressure Pressure...

Page 10: ...screws 15 and nuts 18 Install the top screws from the front and the bottom screws from the back NOTE NOTE NOTE The illustration shows a resin 70cc pump expansion kit being installed on the left color...

Page 11: ...sing six screws 15 and six nuts 18 NOTE NOTE NOTE The illustration shows a resin 70cc pump expansion kit being installed on the left color side of the PD1K proportioner The pump control module and dua...

Page 12: ...95 one quart 0 95 liter For ISO oil order Part No 217374 one pint 0 48 liter 1 Slide the kit mounting bracket onto any side of the pump s hex nut NOTE NOTE NOTE Prior to mounting the cup use a permane...

Page 13: ...NOTE NOTE If TSL leaks from the rod guard of the color 70 cc pump be sure the lower u cup seal is installed in the lower throat cartridge NOTE NOTE NOTE The fluid levels in the TSL cups should be chec...

Page 14: ...Manual Remove the PD2K fluid panel cover to expose the air supply tubing to the two existing solenoid manifolds 2 Cut the air supply tubing upstream of the Y fitting 3 Install the Y fitting 36 suppli...

Page 15: ...s Connections 1 Connect a 1 4 npt f fluid hose from the fluid source to the pump s fluid inlet fitting S 2 Connect a 1 4 npt f fluid outlet hose from the pump s fluid outlet fitting R to the gun s flu...

Page 16: ...om the system 2 Remove the cover from the PD2K PD1K electrical control box 3 Remove the knockout K from the side of the electrical control box 4 Thread the cable into the electrical control box and co...

Page 17: ...2 on the bottom of the fluid panel and up into the electrical box through an existing grommet and the wireway Connect the cable 22 to the appropriate terminals on the top of the 48 VDC power supply P1...

Page 18: ...verify that the added pump is grounded by taking a resistance reading from the ground screw 7 on the added pump kit s back panel 2 to the system s true earth ground Resistance must be less than 1 ohm...

Page 19: ...e 13 Install Expansion Kit Cover Frame Figure 14 Install Expansion Kit Cover Wall Mount 2 Restore electrical power to the PD2K PD1K 3 Turn on the control box power switch 4 Press and navigate to Syste...

Page 20: ...cer calibration data Outlet Offset Factor and Outlet Sensitivity Factor on Pump Screen 2 see your PD2K Operation Manual Also create a recipe using the new material number which can be found on Pump Sc...

Page 21: ...ting on the side of the INLET UP dosing valve b Connect red tubing R from the UP CLOSED fitting to the 90 tube fitting on the end of the INLET UP dosing valve c Connect black tubing K from the DOWN OP...

Page 22: ...uation Table Table Table 1 1 1 Dose Dose Dose Valve Valve Valve Actuation Actuation Actuation Pump Pump Pump Stroke Stroke Stroke Up Up Up Inlet Inlet Inlet Valve Valve Valve Down Down Down Inlet Inle...

Page 23: ...he motor control and the other for encoder feedback The connectors are keyed differently to ensure correct installation Attach the two ground wires to the ground screw on the pump motor N Figure 24 Pu...

Page 24: ...AB LE 16T659 CAB LE 16T659 CAB LE 16T659 CAB LE 16T659 CABLE 16T280 CABLE 121003 CABLE 15V206 CAB LE 16V429 CABLE 15V206 CAB LE 15V 206 CABLE 15V 206 CABLE 15V206 CABLE 16V426 CABLE 16V426 POW ER M OD...

Page 25: ...2 3 4 5 1 2 3 4 5 1 2 3 4 5 CABLE 121227 INTEGR A TION GA TEWA Y 5 A WI GA TEW A Y 24R910 5 CABLE 121001 CABLE 121227 1 2 3 4 5 1 2 3 4 5 16T072 25 PIN D SUB CABLE 16T659 24VDC COM SOL VENTCUTOFF 1213...

Page 26: ...4 23 22 21 20 19 18 17 16 14 13 12 11 10 15 9 8 7 6 5 4 3 2 1 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 48V COM 1 2 3 4 V P FOR FLUID REG PUM P 3 24VDC COM 24VDC COM M ANIFOLD INLET TRANSDUCER PUM P 4 16P28...

Page 27: ...D UNUSED UNUSED 24VDC COM 24VDC COM UNUSED UNUSED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD COM 24VDC COM 24VDC UNUSED UNUSED UNUSED UNU...

Page 28: ...SED UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED UNU SED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 24VDC M ANIFOLD UNU SED UNU SED UNU SED UNU SED U...

Page 29: ...LOR 18 COLOR 19 COLOR 20 COLOR 21 COLOR 22 COLOR 23 COLOR 24 COLOR 25 COLOR 26 COLOR 27 COLOR 28 COLOR 29 COLOR 30 1 2 3 4 5 6 M ANIFOLD 1 2 3 4 5 6 1 2 3 4 5 6 12VDC COM 12VDC COM 12VDC COM 6 5 4 3 2...

Page 30: ...GA TEWA Y 5 CABLE 121001 CABLE 16T658 CABLE 16H078 16W159 16W159 16W159 16W159 SOL VENT FLOW INPUTS SWITCH 120278 SWITCH 120278 SWITCH 120278 SWITCH 120278 SAFETYINTERLOCKSWITCH SOL VENTCUTOFF V AL VE...

Page 31: ...6U725 N04 N04 TERMI NAL BLOCK 114095 L N GND LINE FIL TER 16V446 L N CABLE 16H 078 CABLE 16T658 POWER IN N03 N03 L BROWN N BLUE L N GND L GND N GRND GRN YEL ENCODER MOT OR AND WIRE HARNESS PUMP1 SEE D...

Page 32: ...4 V P FOR FLUID REG PUM P 4 RED PWR WHITE SIG BLACK COM GRN SHIELD GND SCREW GND SCREW FAN PUM P 4 24P658 1 2 3 4 FAN PUM P 3 24P658 TWISTEDPAIR CABLE 16W159 TWISTEDPAIR CABLE 16W159 1 2 3 4 5 1 2 3...

Page 33: ...5 6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 24VDC COM 24VDC COM UNUSED UNUSED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VDC COM 24VDC COM 12VDC MAN IFOL D COM 24VDC CO...

Page 34: ...1 2 3 4 5 6 1 2 3 4 5 6 RED 12VDC BLACK COM RED 12VDC BLACK COM RED 12VDC BLACK COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM BLACK 12VDC RED COM BLACK 12VDC RED COM BLACK 12VDC RED M ANIFOLD RED 12VDC...

Page 35: ...6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 24VDC COM 24VDC COM 24VDC COM 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 COM 24VD C COM 24VD C COM 24VD C M ANIFOLD UNUS...

Page 36: ...Pump Expansion Kit Parts Pump Pump Pump Expansion Expansion Expansion Kit Kit Kit Parts Parts Parts 36 332456D...

Page 37: ...8 PUMP 35 cc B side low pressure for Kit 24R970 see manual 332339 1 24T789 PUMP 35 cc B side high pressure for Kit 24R971 see manual 332339 1 24T818 PUMP 35 cc B side low pressure for Kit 25M268 see m...

Page 38: ...73b 24U617 KIT barbed fittings includes o rings package of 12 1 73c TUBE polyurethane 1 4 in 6 mm OD 10 ft 3 05 m cut to fit 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qt...

Page 39: ...25M268 300 psi 2 1 MPa 21 bar Kits 24R969 24R971 and 26A048 1500 psi 10 5 MPa 105 bar Maximum working air pressure 100 psi 0 7 MPa 7 0 bar Wetted parts See Pump manual 332339 California California Ca...

Page 40: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND...

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