Graco 24F561 Repair Manual Download Page 1

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3A1181B

ENG

Repair

Electric Airless Sprayers

For portable spray application of architectural paints and coatings. For professional use
only.

Not approved to European explosive atmosphere requirements.

Models

24F562(SP400 Hi Boy)
24F564 (Mustang 4700 Hi Boy)
24F561 (SP400 Stand)
24F563 (Mustang 4700 Stand)

3300 psi (22.7MPa, 227 bar) Maximum Working Pressure

Related Manuals

Important Safety Instructions

Read all warnings and instructions in this
manual. Save these instructions.

3A1180

312363 312365

312364

English

Français

Español

312362

ti11608a

ti16088a

SP400 Stand Model 24F561
Mustang 4700 Stand Model 24F563

SP400 HiBoy Model 24F562
Mustang 4700 HiBoy Model 24F564

Summary of Contents for 24F561

Page 1: ...64 Mustang 4700 Hi Boy 24F561 SP400 Stand 24F563 Mustang 4700 Stand 3300 psi 22 7MPa 227 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instructions i...

Page 2: ...lectric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green...

Page 3: ...tatic discharge Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Keep spray area well vent...

Page 4: ...praying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Do not leave the unit energized or under pressure while unatten...

Page 5: ...ot use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact y...

Page 6: ...longer extension cords may reduce sprayer performance Spray gun ground through connection to a properly grounded fluid hose and pump Fluid supply container follow local code Solvent and Oil based flui...

Page 7: ...Hold gun against side of grounded metal flushing pail Trigger gun to relieve pressure 3 Turn prime valve down If you suspect the spray tip or hose is clogged or that pressure has not been fully relie...

Page 8: ...ed on hot bare motor could cause fire or explosion To reduce risk of burns fire or explosion do not operate sprayer with cover removed To reduce risk of serious injury including electric shock Do not...

Page 9: ...if water or water based paint has frozen in sprayer Place sprayer in warm area to thaw Do not start sprayer until thawed completely If paint hard ened dried in sprayer replace pump packings See Displ...

Page 10: ...ls are firmly connected Clean circuit board terminals Securely reconnect leads 6 Motor thermal switch Yellow motor leads must have continuity through thermal switch Replace motor See Motor Replacement...

Page 11: ...grounded extension cord See Grounding and Electric Requirements page 6 7 Leads from motor to circuit board for damaged or loose wire con nectors Inspect wiring insulation and terminals for signs of ov...

Page 12: ...ng rod See Displacement Pump Replacement page 13 2 Connecting rod assembly for damage Replace connecting rod assembly See Displacement Pump Replacement page 13 3 Gears or drive housing Inspect drive h...

Page 13: ...oosen two screws 11 and remove pail hanger 10 3 Loosen nut 37 and remove suction tube 39 Loosen nut B and remove coupled hose 42 4 Cycle pump until pin 31 is in position to be removed 5 Disconnect pow...

Page 14: ...il nut stops Tighten jam nut by hand then tap 1 8 to 1 4 turn with a 20 oz maximum hammer to approximately 75 ft lb 102 N m 8 Install suction tube 39 and coupled hose 42 Tighten nuts 37 and B 9 Fill p...

Page 15: ...a liberal coat of grease to gears and needle bearing surfaces Install thrust bearing 28 and gears 26 and 27 in motor front endbell 2 Push drive housing 29 into motor front endbell Insert gear crank 27...

Page 16: ...complete stop there are no electrical shorts If motor does not spin freely armature is shorted Replace motor page 27 Armature Brushes and Motor Wiring Open Circuit Test Continuity 1 Connect red and b...

Page 17: ...let see page 13 3 Remove two screws 4 and shroud 12 4 Remove spring clip 57b on back of motor 5 Pull off fan 57a Installation 1 Slide new fan 57a in place on back of motor Be sure blades of fan face m...

Page 18: ...TE Use all new parts included in brush kit Do not reuse old parts if new replacement parts are provided 1 Install new brushes B in motor with wires facing toward front of motor Install positive red br...

Page 19: ...motor connector D from control board 18 6 Remove three screws 11 securing control board to housing two are located on the front and one on the back next to the power cord 7 Pull control board out sli...

Page 20: ...old and sprayer frame 3 Slide control board into place on side of motor front endbell 4 Replace three screws 11 Torque to 30 35 in lb 3 4 3 9 N m 5 Connect motor connector D and pressure control assem...

Page 21: ...essure page 7 Disconnect power cord from outlet 2 Hi Boy Models Only Disconnect high pressure hose at pump outlet see page 13 3 Remove two screws 4 and shroud 12 see illus tration page 17 4 Remove fus...

Page 22: ...hroud 12 see illus tration page 17 4 Disconnect pressure switch connector A from con trol board 18 Pull bushing 23 from hole K 5 Pull wires through hole K 6 Turn pressure control knob 17 counter clock...

Page 23: ...torque to 150 in lb 17 0 N m NOTE Be careful when tightening pressure control knob that wires are not pinched between pressure con trol and fluid manifold 5 Tuck wires into pressure control wire cap...

Page 24: ...d 43 5 Remove valve seat 44b and seat gasket 44a from inside of filter manifold or end of drain valve Installation 1 Install new seat gasket 44a and valve seat 44b on end of drain valve 2 Screw drain...

Page 25: ...fitting 51 and drain line 49 cut and remove remaining drain line material from end of barbed fitting Installation 1 Screw barbed fitting 51 into filter manifold 43 2 Push drain line 49 onto barbed fi...

Page 26: ...oval page 19 2 Remove green ground screw 20 and disconnect green ground wire G from frame Installation 1 Connect green ground wire G to frame with green ground screw 20 Be sure green ground wire ter m...

Page 27: ...ve four screws 4 and motor 57 from frame 1 Installation 1 Install cover 14 on motor 57 Install motor on frame 1 with four screws 4 2 Connect green ground wire G to frame with green ground screw 20 Be...

Page 28: ...Wiring Diagrams 28 3A1181B Wiring Diagrams Red Black Pressure Control Assembly Power Plug White Green Black from Motor 2 x Yellow ON OFF Switch ti5643a Capacitor Replaceable Fuse 120V ti5643a1...

Page 29: ...Notes 3A1181B 29 Notes...

Page 30: ...Parts Stand 30 3A1181B Parts Stand Models 24F561 24F563 36 39 34 68 1 4 10 11 31 30 35 33 40 41 29 28 27 26 57 12 70 11 2 32 67 4 69 37 64 63 42 50 49 ti10332a 16 15 30a 57b 57a...

Page 31: ...0 287053 ROD connecting includes 30a 31 1 30a 196750 SPRING retaining 1 31 196762 PIN straight 1 32 276883 COVER front includes 11 69 1 33 255475 PUMP displacement includes 35 Manual 312362 1 34 19515...

Page 32: ...Parts Stand Models 24F561 24F563 32 3A1181B Parts Stand Models 24F561 24F563 ti10331a 56 55 54 53 52 35 44 47 46 45 44b 44a 51 43 4 22 17 21 11 11 18 19 48 72 71 19 50 20 19 25 23...

Page 33: ...trol pressure 1 22 15F399 LABEL control 1 23 115756 BUSHING 1 25 189930 LABEL caution 1 35 162453 FITTING 1 4 npsm x 1 4 npt 2 43 15J745 MANIFOLD filter 1 44 235014 VALVE drain includes 44a 44b 1 44a...

Page 34: ...Hi Boy Models 24F562 24F564 34 3A1181B Parts Hi Boy Models 24F562 24F564 12 2 64 63 68 4 42 35 33 36 39 37 38 40 41 31 10 11 11 4 4 29 32 28 27 26 57 69 30 34 4 70 57a 57b 2 7 8 6 9 1 5 1 64 15 16 ti1...

Page 35: ...SING drive includes 4 10 11 1 30 287053 ROD connecting includes 30a 31 1 30a 196750 SPRING retaining 1 31 196762 PIN straight 1 32 276883 COVER front 1 33 255475 PUMP displacement includes 35 Manual 3...

Page 36: ...Parts List Hi Boy Models 24F562 24F564 3A1181B 36 Parts Hi Boy Models 24F562 24F564 56 55 54 53 52 35 4 47 46 45 44 22 17 21 11 43 51 18 50 67 49 19 19 48 72 71 25 19 19 23 20 19...

Page 37: ...MANIFOLD Filter 190 210 ES 1 44 235014 VALVE drain includes 44a 44b 1 44a 111699 GASKET seat 1 44b 15E022 SEAT valve 1 45 224807 BASE valve 1 46 187625 HANDLE valve drain 47 111600 PIN grooved 1 48 1...

Page 38: ...24F563 Length 15 75 in 40 0 cm Width 14 0 in 36 0 cm Height 17 in 43 cm Weight 30 lb 13 6 kg Weight with gauge 31 lb 14 0 kg Dimensions Hi Boy 24F562 24F564 Length 22 0 in 55 9 cm Width 20 5 in 52 1 c...

Page 39: ...Notes 3A1181B 39 Notes...

Page 40: ...l be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which...

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