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Contents 

2

312374H

Contents

Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

Models   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

Integrated Air Controls  . . . . . . . . . . . . . . . . . . . . . .  3

Pressure Relief Procedure   . . . . . . . . . . . . . . . . .  3

Disassembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . .  3

Replace Director Valve  . . . . . . . . . . . . . . . . . . . .  4

Replace Air Motor Regulator . . . . . . . . . . . . . . . .  4

Replace Ram Air Regulator   . . . . . . . . . . . . . . . .  5

Reassembly   . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

2-Button Interlock  . . . . . . . . . . . . . . . . . . . . . . . . . .  6

Attach Roller Switch and Actuator   . . . . . . . . . . .  6

Attach 2-Button Interlock Assembly   . . . . . . . . . .  7

L20c Air Controls  . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Pressure Relief Procedure   . . . . . . . . . . . . . . . . . 9

Disassembly   . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Replace Air Motor Regulator  . . . . . . . . . . . . . . . . 9

Replace Air Motor Shutoff Valve and Ram Shutoff 

Valve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Remove Blowoff Push Button  . . . . . . . . . . . . . . . 9

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Parts   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

L20c Air Controls, 257613  . . . . . . . . . . . . . . . . . 10

Integrated Air Controls . . . . . . . . . . . . . . . . . . . . 11

Integrated Air Controls . . . . . . . . . . . . . . . . . . . . 12

2-Button Interlock Kit  . . . . . . . . . . . . . . . . . . . . . 13

Pneumatic Schematic   . . . . . . . . . . . . . . . . . . . . . . 14

Integrated Air Control Module  . . . . . . . . . . . . . . 14

Integrated Air Control Module with Optional 

2-Button Interlock  . . . . . . . . . . . . . . . . . . . . 15

Graco Standard Warranty  . . . . . . . . . . . . . . . . . . . 16

Graco Information   . . . . . . . . . . . . . . . . . . . . . . . . . 16

Models

Air Controls

2-Button Interlock

Model 

No.

Description

Maximum 

Regulated 

Working 

Pressure

psi (MPa, bar)

Air Inlet Size

Compatible 

2-Button Interlock 

Model

255650 

Integrated Air Controls for D60, D200, and 

D200s

150 (0.69, 6.9)

3/4 npt(f)

255719
255720

24C824

Integrated Air Controls for D200 and D200s

(Ram only, no pump control)

150 (0.69, 6.9)

3/4 npt(f)

255719
255720

257612

Air Controls, For S20 3 in., 5 Gallon (20 Liter) 

Supply Systems

150 (0.69, 6.9)

1/2 npt(f)

NA

257613

Air Controls, For L20c 3 in., 5 Gallon (20 

Liter) Supply Systems

100 (0.7, 7)

1/2 npsm(f)

255615

Model 

No.

Description

257615

Two-Button Interlock, For D60 3 in., 16 Gallon (60 Liter) Supply Systems

255719

Two-Button Interlock, For D200 3 in., 55 Gallon (200 Liter) Supply Systems

255720

Two-Button Interlock, For D200s 6.5 in., 55 Gallon (200 Liter) Supply Systems

Summary of Contents for 24C824

Page 1: ...k Air Controls for use with Supply Systems For professional use only See page 2 for Model information Important Safety Instructions Read all warnings and instructions in this manual Save these instruc...

Page 2: ...Module with Optional 2 Button Interlock 15 Graco Standard Warranty 16 Graco Information 16 Models Air Controls 2 Button Interlock Model No Description Maximum Regulated Working Pressure psi MPa bar A...

Page 3: ...connect all hoses and tubing from existing air control 3 Remove four screws C from the mounting bracket D and remove the integrated air controls from the supply system To reduce the risk of serious in...

Page 4: ...ir controls 1 Relieve pressure 2 Disconnect air motor hosing and fittings 3 Remove two screws 9 and take off the shutoff valve 3 at top of module If your supply system has an air solenoid it can remai...

Page 5: ...or 4 Attach new air regulator to manifold Use index pin for correct orientation Tighten screws until snug Reassembly 1 Using four screws attach the integrated air controls to the mounting bracket See...

Page 6: ...of lift rod so it engages the roller switch when the platen reaches the top of the drum b For D60 supply systems Loosen one screw 151a and remove one screw 152b Align actuator rod 151 on piston rod s...

Page 7: ...ngs 150 into S1 and S2 Attach 2 Button Interlock Assembly See FIG 12 1 Relieve pressure 2 Remove shrouds See FIG 1 3 Disconnect air lines 4 Remove integrated air controls from bracket See Disassembly...

Page 8: ...ht side of bottom pilot valve See FIG 13 11 Connect tubing from ram down fitting near top of ram cylinder to fitting D2 on left side of bottom pilot valve See FIG 13 12 Connect tubing 147 from ram up...

Page 9: ...Shutoff Valve and Ram Shutoff Valve See parts illustration on page 10 1 Remove two screws 211 from air motor shutoff valve and two screws 209 from ram shutoff valve 2 Remove valve assemblies from pan...

Page 10: ...207 208 Ref Part Description Qty 201 PANEL 1 202 517313 VALVE 3 way 1 203 114362 VALVE ball air 2 204 FITTING adapter 1 205 FITTING 90 swivel 1 206 110318 REGULATOR 1 207 FITTING tee 1 208 FITTING li...

Page 11: ...parts shown in FIG 5 1 4a SCREW 4 4b O RING 1 5 121110 O RING buna 3 102620 O RING 3 6 255651 REGULATOR air motor includes regulator o ring and screws 1 257614 REGULATOR air motor includes regulator...

Page 12: ...107 VALVE director includes 4a and 4b plus all parts shown in FIG 5 1 4a SCREW 4 4b O RING 1 5 121110 O RING buna 3 7 121106 REGULATOR ram includes 7a and 7b 1 7a SCREWS 4 7b O RING 2 8 121109 VALVE b...

Page 13: ...CKET switch mounting 1 133 VALVE roller operated 1 135 WASHER no 8 2 136 WASHER lock no 8 2 137 NUT hex 8 32 2 138 BRACKET actuator 1 139 BRACKET actuator mounting 2 140 SCREW cap 1 4 20 x 1 1 4 4 SCR...

Page 14: ...ntegrated Air Control Module Platen Pump Air Motor Ram Up Ram Down Pump Pressure Regulator Ram Pressure Regulator Air Motor Shutoff Ram Directional Control Valve UP DOWN INTEGRATED AIR CONTROL MODULE...

Page 15: ...low Off Valve INTEGRATED AIR CONTROL MODULE Air Pressure Relief Valve Ram Down A B P S Ram Interlock Roller Valve Ram Down Pilot Interlock Valve Ram Up Pilot Interlock Valve Interlock Push buttons Syn...

Page 16: ...on of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRA...

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