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Operation

3A0233B

13

Operation

Pressure Relief Procedure

1.

Lock the gun/valve trigger.

2.

For D200 Air Controls: See F

IG

. 2, page 7. 

a.

Close the air motor slider valve (AF) and the 

main air slider valve (AA).

b.

Set the ram director valve (AC) to DOWN. The 

ram will slowly drop.

c.

Jog the director valve up and down to bleed air 

from ram cylinders.

3.

Unlock the gun/valve trigger.

4.

Hold a metal part of the gun/valve firmly to the side 
of a grounded metal pail, and trigger the gun/valve 
to relieve pressure.

5.

Lock the gun/valve trigger.

6.

Open the fluid line drain valve and the pump bleeder 
valve (P). Have a container ready to catch the drain-
age.

7.

Leave the pump bleeder valve (P) open until ready 
to spray again.

If you suspect that the spray tip/nozzle or hose is com-
pletely clogged, or that pressure has not been fully 
relieved after following the steps above,
 very slowly 
loosen the tip guard retaining nut or hose end coupling 
and relieve pressure gradually, then loosen completely. 
Now clear the tip/nozzle or hose.

Flush Before Using Equipment

The pump was tested with lightweight oil, which is left in 
the fluid passages to protect parts. To avoid contaminat-
ing fluid with oil, flush the pump with a compatible sol-
vent before use. See pump manual for flushing 
directions.

Start and Adjust Ram

1.

Refer to F

IG

. 1. Close all air regulators and air 

valves.

2.

Open main air slider valve (AA) and set ram air reg-
ulator (AB) to 40 psi (0.28 MPa, 2.8 bar). Set direc-
tor valve handle (AC) to UP and let the ram rise to 
its full height. See F

IG

. 2 on page 7.

3.

Lubricate the platen seals (B) with grease or other 
lubricant compatible with the fluid you will pump.

4.

Remove the drum cover and smooth the surface of 
the fluid with a straightedge.

5.

Put a full drum of fluid on the ram base, slide it back 
against the drum stops, and center it under the 
platen (B). An optional drum roller kit is available for 
D200 and D200s rams to make it easier to load the 
drum on the base. Order Kit 255627.

Moving parts can pinch or amputate fingers. When the 
pump is operating and when raising or lowering the 
ram, keep fingers and hands away from the pump 
intake, platen, and lip of the drum.

NOTICE

To avoid damage to the platen seals, do not use a 
drum that is dented or damaged.

Summary of Contents for 24C769

Page 1: ...r 1 1 Extruders and robotic interface rams For professional use only Not for use in explosive atmospheres D200 3 inch dual post 200 liter 55 gallon 150 psi 1 0 MPa 10 bar Maximum Air Inlet Pressure Se...

Page 2: ...n Maintenance 15 Troubleshooting 16 Repair 17 Parts 20 Accessories 24 200 Liter 55 Gallon Platen 24 Drum Position Clamp Set for D200 Ram 206537 24 55 Gallon Platen Cover Kit 255691 24 Pump Mounting Ki...

Page 3: ...Integrated air controls with pump regulator 257452 3 in D200 Hydra Mate systems 196079 55 gallon EPDM NA 257453 3 in D200 Hydra Mate systems 196708 55 gallon neoprene NA 24C769 3 in D200 8900 Proport...

Page 4: ...s immediately FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area...

Page 5: ...ls Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about you...

Page 6: ...ated Air Controls see FIG 2 D Platen Bleed Port E Blowoff Air Supply Line see FIG 12 F Platen Lift Rod G Main Air Line not supplied H Air Line Drain Valve not supplied J Air Filter not supplied K Blee...

Page 7: ...off to the air motor When closed the valve relieves air trapped between it and the air motor Push the valve in to shutoff Blowoff button AG turns air on and off to push the platen out of an empty drum...

Page 8: ...entification Key EA Plate EB Wipers EG Spacer EH Cap Screws EJ Clamps EK Bleed Handle EL Bleed Valve EM Air Assist Body Check Valve EN Wiper Plate under wiper EP O ring Seal FIG 3 Platen TI10518A 2556...

Page 9: ...pplied ground wire into slot in lug and tighten locknut securely Connect other end of wire to a true earth ground See FIG 4 Air and fluid hoses use only electrically conductive hoses with a maximum of...

Page 10: ...replacement parts order Kit 255477 The kit includes 2 each of capscrews FA lock washers not shown and drum stops FB 1 Locate the correct set of mounting holes on the ram base 2 Using the capscrews FA...

Page 11: ...and Monark Check Mate 450 Pumps only install the mounting plate CA from kit 224829 onto the mounting brackets 42 using four screws CB and lockwashers CC See FIG 7 NOTE The plate CA is oriented differe...

Page 12: ...motor to the mounting brackets 42 or mounting plate CA with the fasteners supplied as applicable NOTE Before proceeding to step 4 install Adapter Kit 224267 for the Fire Ball 300 pump Install Adapter...

Page 13: ...efore Using Equipment The pump was tested with lightweight oil which is left in the fluid passages to protect parts To avoid contaminat ing fluid with oil flush the pump with a compatible sol vent bef...

Page 14: ...valve AC set to DOWN while pump is operating NOTE Increase air pressure to the ram if the pump does not prime properly with heavier fluids Decrease air pressure if fluid is forced out around the top s...

Page 15: ...n or damaged wipers EB raise platen up out of drum Remove drum from base Wipe fluid off of platen 2 Cut top and bottom wipers with knife and remove from platen See FIG 13 Reinstall 55 Gallon Platen Wi...

Page 16: ...s Air pressure too high Decrease Worn or damaged wipers Replace See Remove 55 Gallon Platen Wipers on page 15 Pump will not prime properly or pumps air Closed air valve or clogged air line Open clear...

Page 17: ...Inspect parts for wear or damage Replace as nec essary NOTE Do not reinstall end cap assembly if the ram piston 202e needs to be removed from the piston rod See Assemble Piston Rod Seal and Bearing in...

Page 18: ...new o rings 2h 2c and lubricate piston 2e and o rings 2 Apply medium strength thread sealant Install piston 2e washer 2g and nut 2f on piston rod 2n 3 Carefully insert piston 2e into cylinder and pus...

Page 19: ...Repair 3A0233B 19...

Page 20: ...Gallon Platen 257452 3 in Ram with Neoprene 55 Gallon Platen 257453 3 in Ram 257461 4 6 5 8 2b 2c 2d 2a 2j 2k 2m 2n 2c 1 2h 2e 2g 2f 40 53 54 55 41 9 ft 20 18 See Detail A r_257453_3a0233_1c 02938 64...

Page 21: ...g WASHER split 2 2h O RING 2 2j BEARING ram end cap 2 2k RETAINER retaining ring 2 2m SPRING compression 2 2n 167651 ROD piston ram 2 3 C79109 RING retaining 3 06 dia 2 4 621386 BEAM support 1 5 10153...

Page 22: ...Ram with Integrated Air Controls and 55 Gallon EPDM Platen 257435 Detail A Detail A 16 ti11078a ti10767a 2b 2c 2d 2a 2j 2k 2m 2n 2c 2h 2e 2g 2f 8 6 5 4 17 20 17 53 54 55 40 41 20 42 43 3 15 36 11 12...

Page 23: ...ING ram end cap 2 2k RETAINER retaining ring 2 2m SPRING compression 2 2n 167651 ROD piston ram 2 3 C79109 RING retaining 3 06 dia 2 4 167646 BEAM tie 1 5 101533 WASHER spring lock 2 6 101535 NUT full...

Page 24: ...AL wiper drum 55 gal neo prene for 255664 only 2 255653 SEAL wiper drum 55 gal EPDM for 255663 only 2 114 PLATE ram 55 gal 1 116 114243 VALVE check 1 117 114153 FITTING TUBE quick disconnect 1 118 100...

Page 25: ...ed for mounting Fire Ball 425 10 1 50 1 and 75 1 pumps Mounting hardware for pump to plate CA Ref No Part No Description Qty CC 100133 LOCKWASHER spring 3 8 in 4 CD 100004 SCREW hex hd cap 3 8 16 x 1...

Page 26: ...ions Weight A B ram down E F C D r_257435_3a0233_1c Ram Model A in mm B in mm C in mm D in mm E in mm F in mm D200 102 3 2599 64 8 1646 21 0 533 25 0 635 38 0 965 42 0 1067 Platen Size Gallons Liters...

Page 27: ...packages see manual 312376 For Dura Flo pump packages see manuals 311826 311828 311833 Wetted Parts Displacement pump For Check Mate displacement pumps see manual 312375 For Dura Flo displacement pump...

Page 28: ...al or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EX...

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