Graco 24A024 Installation & Operation Manual Download

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312878

E rev.c

Installation - Operation

Shot Controller

For use with non-flammable polyurethane foams. Not for use in explosive atmospheres.

2000 psi (13.8 MPa, 138 bar) Maximum Working Pressure

See page 2 for model information.

Important Safety Instructions

Read all warnings and instructions in this man-
ual and hydraulic proportioner manual
312062. Save these instructions.

ti11756a

Proportioner shown includes Shot Controller, pro-
portioner also available without Shot Controller

Summary of Contents for 24A024

Page 1: ...2000 psi 13 8 MPa 138 bar Maximum Working Pressure See page 2 for model information Important Safety Instructions Read all warnings and instructions in this man ual and hydraulic proportioner manual 3...

Page 2: ...Electric Diagrams Part Description 312064 Reactor Hydraulic Proportioner Electrical Diagrams AR Pour Gun Part Description 312888 AR Pour Gun Operation Parts Manual Proportioning Pump 312068 Proportio...

Page 3: ...just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment Do not point dispense valve at anyone or at any part of the body Do not put your hand over the end...

Page 4: ...parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For com plete information about your material request MSDS forms from distributor or retailer Check equ...

Page 5: ...ure especially if agitated To reduce frothing minimize preheating in a circulation system Changing Materials When changing materials flush the equipment mul tiple times to ensure it is thoroughly clea...

Page 6: ...Component Identification IPH System Key A Hydraulic Proportioner B Shot Controller HMI and Bracket C Electrical Enclosure D Linear Sensor Assembly FIG 1 IPH System with Front Cover Removed A B C D ti...

Page 7: ...l mode will dis pense until the user releases the button This button is initially set as disabled and can be enabled or disabled from setup screen 7 See Setup Screen 7 Enable Disable Run Screen Shot E...

Page 8: ...n screen when Learn Mode is enabled Setup Icons see Controller Setup section on page 19 Reset Piston Counter to Zero Setup screen 1 Define Shot Amount Setup screen 2 Define Sequence Modes Setup screen...

Page 9: ...Component Identification 9 Disable Run Screen Shot Editing Setup screen 7 Enter Learn Mode Setup screen 8 Exit Learn Mode Setup screen 8 Icon Function Shown on Screen s...

Page 10: ...e function of the respective soft key See Icons section on page 8 for icon descriptions FIG 3 Run Screen BA BB BC BD BE BF BG BH BJ BK BL BM 2 1 3 When no errors are active E will be displayed Shown o...

Page 11: ...n d h o l d b o t h a r r o w k e y s f o r 3 s e c This screen is skipped when password is disabled Enter and confirm correct password Press up arrow key to access Setup Screen 8 Press down arrow ke...

Page 12: ...plate 21 4 Replace right clevis 261503 The IPH 25 and IPH 40 systems include a hydrau lic proportioner and conversion kit 24A024 and are assembled at the factory These instructions are for installing...

Page 13: ...o the ends of the four socket head cap screws 10 and tighten 11 Apply thread sealant to threads of magnet holder 5 12 Attach magnet holder 5 to the end of the magnet mounting bracket 7 using nut 15 13...

Page 14: ...he electrical enclosure DC by removing two screws DA 21 Pass wire harness from electrical enclosure cover DB through back of electrical enclosure DC and into electrical cabinet DE 22 Install electrica...

Page 15: ...ontrol board 31 Connect wire harness to the linear sensor 32 Connect 3 pin plug to J5 on the motor control board 33 Connect 5 pin plug to J6 on the motor control board 34 Connect the two power leads t...

Page 16: ...nclosure FD Hydraulic Proportioner Temperature Control Board view from front of hydraulic proportioner FE Linear Sensor FF Hydraulic Proportioner Motor Control Board FG Shot Controller Power Cable FH...

Page 17: ...23 37 4 2 33 05 0 37 4 4 2 42 2 33 2 0 3 4 3 3 2 4 4 3 4 42 2 0 7 2 4 3 4 42 2 5 84 2 42 0 7 2 3500 9 7 2 2 33 6 6 0 7 2 3500 9 0 34 0 3 4 6 4 2 2 2 3 3 2 7 2 2 33 2 5 04 4 2 0 24 4 3 4 42 2 42 352 4...

Page 18: ...Conversion Kit Installation 18 Simplified Schematic Alternate Gun Connection 2 9 0 37 4 5 42 2 37 4 2 452 30 3 2 15 34 4 6 4 2 30 3 2 452 3 6 6 3 4 42 2 42 352 ti12350a...

Page 19: ...o that the machine will dispense the input quantity of material when the shot number is selected and a shot is initiated To edit a shot number navigate to setup screen 2 Hit the top soft key then use...

Page 20: ...shot sizes in cubic centimeters when it is currently displaying in grams navigate to setup screen 6 Press the top soft key then confirm the selection when prompted Tap and Hold Gun Modes Tap mode and...

Page 21: ...bled press the top soft key for three second and the password entry screen will appear Enter the password and confirm to access the setup screens Entering a Password Use the up and down arrow keys to...

Page 22: ...hes the left most or right most position 6 Manually reverse piston direction by pressing the top soft key 7 Repeat steps 5 and 6 until the piston range dis played in the bottom right corner of the scr...

Page 23: ...nformation provided in the pre ceding table 7 Press the top soft key to confirm the piston entries The shot controller will then return to the idle run screen If the system is off ratio with a B side...

Page 24: ...als when it is dis pensing in one of the setup screens or when an error code has been generated and has not yet been acknowledged on the shot controller FIG 14 DB9 Male Connector on Electrical Enclosu...

Page 25: ...mS ungrounded x mS grounded x mS ungrounded etc The allowable range for the period of time Pin 7 is ground ungrounded is 10 to 100 milliseconds To request shot n or the nth shot within the selected s...

Page 26: ...15 120 45 75 105 60 90 180 280 330 Pin 9 Ready Status Pin 8 Dispense Request Pin 7 Shot Number or Sequence nth Shot Request 1 2 3 4 4 X 15 mS 100 mS 50 mS Dispensing begins Not Grounded Grounded Not G...

Page 27: ...igate to setup screen 2 Select the desired shot and use the up and down arrow keys change the shot volume weight and confirm the change when prompted See Setup Screen 2 Shot Number Definitions on page...

Page 28: ...saved in normal operation Enter Exit Demo mode 1 Remove then resupply power to the shot controller 2 Within five seconds of the idle run screen appear ing press and hold both the bottom soft key and t...

Page 29: ...valves A and B See gun manual 312888 3 Shut off feed pumps and agitator if used 4 Turn PRESSURE RELIEF SPRAY valves SA SB to PRESSURE RELIEF CIRCULATION Route fluid to waste containers or supply tanks...

Page 30: ...Pressure Relief Procedure 30...

Page 31: ...error occurs Fill tank Adjust E52 alarm delay time from setup screen 4 E53 A piston stroke has taken more than 10 sec onds Verify that the gun safety is off Verify that the gun dispense valve is not...

Page 32: ...ydraulic proportioner Conversion Kit 24A024 Model Series Hydraulic Proportioner Conversion Kit 255811 A 253725 24A024 255812 A 253726 24A024 255813 A 253727 24A024 255814 A 255400 24A024 255815 A 2554...

Page 33: ...bly 1 5 KIT holder magnet 1 6 BRACKET mounting linear sensor 1 7 BRACKET mounting magnet 1 8 SPACER bracket magnet 1 9 PLATE clamp bracket magnet 1 10 SCREW cap sch 4 11 NUT lock hex 4 12 SCREW cap he...

Page 34: ...mbient temperature Model IPH 25 22 lb min 10 kg min 60 Hz Model IPH 40 50 lb min 23 kg min 60 Hz Output per Cycle A and B Model IPH 25 0 063 gal 0 23 liter Model IPH 40 0 076 gal 0 29 liter Line Volta...

Page 35: ...0 at 50 Hz D IPH 40 at 60 Hz E AR C 23 B 1 impingers F AR C 36 C 1 Impingers G AR C 58 C 1 impingers H AR D 59 D 1 front impinger and AR D 58 C 1 rear impinger 55 25 0 Pressure flow curve for model 25...

Page 36: ...close any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU...

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