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7

308995

Air Motor Service

Pressure Relief Procedure

WARNING

INJECTION HAZARD

Fluid under high pressure can be in-
jected through the skin and cause seri-
ous injury. To reduce the risk of an injury

from injection, splashing fluid, or moving parts, fol-
low the 

Pressure Relief Procedure

 whenever you

D

Are instructed to relieve the pressure

D

Stop dispensing

D

Check or service any of the system equipment

D

Install or clean the spray tips/nozzles

1.

Close the air motor air regulator.

2.

Close the bleed-type master air valve (required in
your system).

3.

Hold a metal part of the dispensing valve firmly to
the side of a metal waste container, and trigger the
valve to relieve fluid pressure.

If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above,

 

very slowly

 loosen the

tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely; then clear
the tip or hose.

Repair Kits

Repair Kits 241833, 241834, and 241884 are available
to service the air motor. Purchase the kits separately.
For the best results, use all the new parts in the kits.
Parts included in the kits are denoted with symbols.

Required Tools

The following tools are required to service the air
motor:

D

Snap-ring pliers

D

Needle-nose pliers

D

O-ring pick

D

9/32 in. or 7 mm socket wrench or nut driver

D

3/8 in. or 10 mm box wrench

D

1/2 in. or 13 mm box wrench

D

5/8 in. or 16 mm box wrench

D

Adjustable wrench

D

Torque wrench

D

Phillips screwdriver

Summary of Contents for 241504

Page 1: ...SO 9001 DOUBLE ACTING Falcon and Falcon II Air Motors Part No 241504 Series C Falcon Air Motor 150 psi 1 0 MPa 10 bar Maximum Air Input Pressure Part No 241505 Series C Falcon II Air Motor 150 psi 1 0...

Page 2: ...Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury D This equipment is for professional use only D Read all instruction manuals tags and labels before oper...

Page 3: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 4: ...onents and accessories before using this equipment NOTE Reference numbers and letters used in the text refer to the callouts in the figures and the parts drawing Air Motor Description This air motor i...

Page 5: ...38909 Grounding Clamp and Wire 1 Pump air supply and fluid hoses Use only electri cally conductive hoses with a maximum of 500 feet 150 m combined hose length to ensure ground ing continuity Check the...

Page 6: ...allation of carriage spool u cups 31 Inspect and replace See page 13 Air motor not shifting properly erratic opera tion stalling Worn or damaged actuator valve pin o rings 22 top or bottom Inspect and...

Page 7: ...relieve fluid pressure If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard re...

Page 8: ...necessary to remove o ring 23 from pilot plug cavity you must first remove top cap See Cylinder Base and Piston Service 4 Repeat for bottom cylinder cap 3 Reassembly 1 Fig 3 If o ring 23 was removed i...

Page 9: ...2 Repeat for bottom cylinder cap 3 2 Install trip plate 49 into bottom of motor cylinder 1 3 Install bottom cylinder cap on cylinder Be sure that large o ring 21 does not roll out of groove Install t...

Page 10: ...to 60 to 80 in lb 6 8 to 9 0 NSm Torque to 14 to 17 in lb 1 6 to 1 9 NSm 5 Grease inner wall Long end of pin must point toward inside of motor 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 23 1 53 53 Fig 3 3 5 3 4 3...

Page 11: ...all on top cylinder cap 2 Repeat for bottom cylinder cap 3 2 Install bottom cylinder cap on cylinder Be sure that large o ring 21 does not roll out of groove Install two M4 screws 24 in square section...

Page 12: ...Grease inner wall Long end of pin must point toward inside of motor Fig 4 3 Lips face up toward cylinder cap 3 6 10 14 15 22 11 34 1 21 2 24 34 24 23 11 22 15 14 10 17 21 16 30 13 32 35 1 1 1 1 1 1 1...

Page 13: ...NLARGE VENT HOLES as this will adversely affect the motor operation 5 Clean and inspect all parts Replace any that are worn or damaged Reassembly 1 Fig 5 Install plate seal 12 and valve plate 7 on mot...

Page 14: ...sing 4 1 2 3 4 Lubricate with grease Torque to 14 to 17 in lb 1 6 to 1 9 NSm 5 1 2 2 2 2 Grease inside diameter 3 3 4 4 2 2 5 Fig 5 2 2 6 6 Lips point toward center of spool 6 4 5 8 9 20 31 lips down...

Page 15: ...15 308995 Notes...

Page 16: ...57 1 11 22 22 30 26 23 34 21 36 38Y 9 20 28 7 12 6 30 30 8 33 31 5 31 9 8 33 24 4 51 13 32 21 16 30 50 29 48 47 10 15 14 17 18 3 53 24 34 35 53 10 45 41 14 15 2 24 25 49 49 Repair parts are available...

Page 17: ...ex hd M4 x 0 7 14 mm 0 55 in long 12 25 112112 SCREW set socket hd M5 x 0 8 5 mm 0 20 in long 4 Repair parts are available in Repair Kit 241833 Repair parts are available in Repair Kit 241884 26 19472...

Page 18: ...1 2 22 22 30 26 23 34 21 21 36 38Y 9 20 28 7 12 6 30 30 8 33 31 5 31 9 8 33 24 4 16 30 50 29 48 47 10 15 14 17 18 3 53 24 34 See Detail A Detail A 26 23 30 22 11 22 24 35 25 Repair parts are available...

Page 19: ...EW cap hex hd M4 x 0 7 14 mm 0 55 in long 12 25 112112 SCREW set socket hd M5 x 0 8 5 mm 0 20 in long 4 Repair parts are available in Repair Kit 241834 Repair parts are available in Repair Kit 241884...

Page 20: ...Falcon ll Air Motor 241505 Series B Ref Part No No Description Qty 1 112107 PACKING o ring 4 2 112104 PACKING o ring 2 3 188582 GASKET plug 2 4 112106 PACKING o ring 2 5 156454 PACKING o ring 4 Ref Pa...

Page 21: ...21 308995 Notes...

Page 22: ...nd power level at 70 psi air and 20 cpm 71 31 dB A Sound power levels measured per ISO Standard 9614 2 Falcon ll Technical Data Maximum air inlet pressure 150 psi 1 0 MPa 10 bar Stroke length 2 25 in...

Page 23: ...23 308995 Dimensions Mounting Hole Layout 1 4 in 35 6 mm 1 4 in 35 6 mm 6 09 in 154 8 mm 8 23 in 209 mm 3 50 2X 280 9138B...

Page 24: ...s set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidenta...

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