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Warnings 

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Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When 
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and 
warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

WARNING

WARNING

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system 

component. See 

Technical Data

 in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See 

Technical Data

 in all 

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about 
your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment 

and follow the 

Pressure Relief Procedure 

when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine 

manufacturer’s replacement parts only.

• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating 
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation 
of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection. 
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

CALIFORNIA PROPOSITION 65

The engine exhaust from this product contains a chemical known to the State of California to cause 
cancer, birth defects or other reproductive harm. 

Summary of Contents for 238338

Page 1: ...lective materials For professional use only Model 238338 Single Acting Bead Spray Gun Model 24G979 Double Acting Bead Spray Gun 200 psi 1 38 MPa 13 8 bar Maximum Working Pressure Important Safety Inst...

Page 2: ...e work area while equipment is energized or under pressure Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use Check equipment daily Repair or replace worn or...

Page 3: ...tem To reduce the risk of static sparking ground the pump bead spray gun paint spray gun and all other system equipment 1 Pump Use a ground wire and clamp 2 Air compressors and hydraulic power suppli...

Page 4: ...the system for actual delivery and adjust air pressure or nozzle size as needed Application Data See RoadLazer System manual 3A1214 Nozzle Size Selection Use the Nozzle Size Selection and Bead Deliver...

Page 5: ...7 26 7 11 2 8 3 3 76 10 4 4 72 12 4 5 62 14 5 6 58 16 6 7 53 18 7 8 48 8 12 8 9 5 4 31 11 9 5 40 14 2 6 44 16 6 7 53 19 0 8 62 21 3 9 66 9 14 4 10 7 4 85 13 3 6 03 16 0 7 26 18 7 8 48 21 3 9 66 24 0 1...

Page 6: ...up on these parts Any buildup could damage the valve packings 16 17 18 Service Needle Seat and Packings To clean or replace the needle seat or packings pro ceed as follows 1 Follow Pressure Relief Pro...

Page 7: ...valve seat and insert into valve housing 10 Install retaining nut Air Piston Spring and Seals 1 Perform Pressure Relief Procedure page 4 2 Remove valve housing step 2 page 6 3 Pull out piston and spri...

Page 8: ...e to bead tank or adjust bead pressure regulator Spray gun will not stop spraying Gun needle binding Clean repair Obstructed or worn needle seat Clean or replace Spray gun will not spray Bead line clo...

Page 9: ...4740 GUIDE spring 1 10 164741 PISTON air 1 11 156593 O RING nitrile rubber 1 12 155685 PACKING o ring 1 13 191195 TUBE protection 1 14 102300 NUT jam 7 8 inc hex 1 15 158486 PACKING o ring 1 16 NUT pa...

Page 10: ...6593 O RING nitrile rubber 1 12 155685 PACKING o ring 1 13 191195 TUBE protection 1 14 102300 NUT jam 7 8 inc hex 1 15 158486 PACKING o ring 1 16 NUT packing 1 17 SEAL needle 1 18 191192 NEEDLE gun 1...

Page 11: ...ingle Acting Bead Spray Gun 238338 Double Acting Bead Spray Gun 24G979 Maximum working pressure 200 psi 12 bar Operating pressure of air actuated trigger Single Acting Bead Gun Minimum Maximum 50 psi...

Page 12: ...ion prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and tr...

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