background image

Troubleshooting

308395D

9

Troubleshooting

Problem

Cause

Solution

No pressure on gauge, or low pres-
sure on gauge

Hydraulic power supply malfunction 
or mis-adjustment

Adjust the hydraulic power supply. If 
the problem remains, refer to the 
hydraulic power supply instruction 
manual.

Pressure reducing valve is backed 
out

Adjust the pressure reducing valve.

Can’t adjust pressure with the pres-
sure reducing valve

Clogged valve

Clean the pressure reducing valve.

Insufficient hydraulic power supply 
pressure

Adjust the hydraulic power supply 
pressure. If problem remains refer 
to the hydraulic power supply 
instruction manual.

Gauge will not re-zero with the 
hydraulic supply and return line 
shutoff valves closed

Leak in the supply line shutoff valve 
(G)

Open the return line shutoff valve 
(E) to remove pressure.

Damaged gauge

Replace gauge.

Pump runs away

Contaminated flow control valve

Remove and clean the flow control 
valve.

Summary of Contents for 236864

Page 1: ...del 236865 Used with Power Star 1500 psi 10 5 MPa 150 bar Maximum Working Pres sure 12 gpm 45 liters min Maximum Flow Rate Important Safety Instructions Read all warnings and instructions in this manu...

Page 2: ...rags and spilled or open containers of solvent and gasoline Do not plug or unplug power cords or turn lights on or off when flammable fumes are present Ground all equipment in the work area Use only g...

Page 3: ...diately with genuine manu facturer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is...

Page 4: ...se only electrically conductive hoses Hydraulic Power Supply and Air Compressor follow manufacturer s recommendations Any pails used when flushing use only metal grounded pails when flushing Make firm...

Page 5: ...eds contact your Graco Representative Pressure Regulation The hydraulic fluid control pres sure reducing valve J reduces the hydraulic oil pres sure to the operating pressure required for application...

Page 6: ...st be kept clean at all times to reduce the risk of damaging the reciprocator hydraulic power supply To reduce the risk of over pressurizing the hydraulic reciprocator which could cause a rupture and...

Page 7: ...na Star pump Never exceed 1500 psi 10 5 MPa 105 bar Maxi mum Outlet Pressure from the control when used with a 1 1 Power Star pump Be sure all accessories added to the reciprocator power supply side o...

Page 8: ...ssure reducing valve J 3 Clean the pressure reducing valve J with a com patible solvent 4 Install the pressure reducing valve in the control 5 Try the system with the clean valve Follow the Starting t...

Page 9: ...djust pressure with the pres sure reducing valve Clogged valve Clean the pressure reducing valve Insufficient hydraulic power supply pressure Adjust the hydraulic power supply pressure If problem rema...

Page 10: ...104 112567 GAUGE pressure fluid 1 105 112578 VALVE ball 1 106 112581 SWIVEL union 90 1 107 112705 SWIVEL union 90 1 108 112707 ADAPTER male 1 109 112708 ADAPTER male 1 110 112715 HOUSE couple 3 ft 2...

Page 11: ...uid 1 104 112579 VALVE ball 1 105 112580 SWIVEL union 90 1 106 112705 SWIVEL union 90 1 107 112706 SWIVEL union 90 1 108 112708 ADAPTER male 1 109 112709 ADAPTER male 1 110 112715 HOSE coupled 3 ft 2...

Page 12: ...dB A Dimensions See Below Hydraulic Fluid Controls Power Star Maximum fluid working pressure 1500 psi 10 5 MPa 105 bar Pressure adjusting range 300 1500 psi 2 0 10 5 MPa 20 105 bar Flow setting 12 gp...

Page 13: ...Notes 308395D 13 Notes...

Page 14: ...of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANT...

Reviews: