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308415

Operation

CAUTION

To avoid tip-over, the cart must be on a flat and level
surface. Failure to follow this caution could result in
injury or equipment damage.

Prime the Pump

1.

See Fig. 3. Remove the tip guard and spray tip
from the gun (102). See the gun instruction manu-
al.

2.

Close the air regulator (5) and bleed-type air
valves (B, 30).

3.

Close the fluid drain valve (D).

4.

Engage the air line coupler (71) with the mating
coupler (70) attached to the air manifold (32) and
twist with a wrench to lock.

5.

Check that all fittings throughout the system are
tightened securely.

6.

Place the suction tube (24) into the fluid supply
container.

7.

Open the fluid shutoff valve (69).

8.

Open the bleed-type air valves (B, 30).

9.

Hold a metal part of the gun (102) firmly to the side
of a grounded metal pail and hold the trigger open.

10. Slowly open the air regulator (5) until the pump

starts.

11. Cycle the pump slowly until all air is pushed out

and the pump and hoses are fully primed.

12. Release the gun trigger and lock the trigger safety.

The pump should stall against pressure.

13. If the pump fails to prime properly, open the drain

valve (D). Use the drain valve as a priming valve
until the fluid flows from the valve. Close the valve.

NOTE: When changing fluid containers with the hose
and gun already primed, open the drain valve (D) to
help prime the pump and vent air before it enters the
hose. Close the drain valve when all air is eliminated.

Set the Air and Fluid Pressure

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.

1.

Relieve the pressure. Install the tip guard and
spray tip in the gun, as explained in the gun manu-
al.

2.

Open the air regulator (5) slowly. Use the regulator
to control pump speed and fluid pressure. Always
use the lowest air pressure necessary to get the
desired results. Higher pressures cause premature
tip and pump wear.

NOTE: To open the air regulator, turn the T-handle in
(clockwise). To close the regulator, turn the handle
counterclockwise. To lock the regulator setting, tighten
the jam nut.

WARNING

COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause compo-
nent rupture and serious injury, never

exceed the specified Maximum Incoming Air Pres-
sure to the pump
 (see the Technical Data, on
page 14).

3.

With the pump and lines primed, and with ade-
quate air pressure and volume supplied, the pump
will start and stop as you open and close the gun.

CAUTION

Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the con-
tainer and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.

Summary of Contents for 236489

Page 1: ...ACEMENT PUMP 50 0 MPa 500 bar 7252 psi Maximum Working Pressure 0 67 MPa 6 7 bar 97 psi Maximum Air Inlet Pressure Part No 236489 Series B With High Pressure Fluid Filter Part No 237158 Series B With...

Page 2: ...intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed th...

Page 3: ...on weekly Refer to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 if the...

Page 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 5: ...nstall a bleed type shutoff valve B in the air line to isolate the air line components for servicing Install an air line moisture trap and drain valve C to help re move moisture from the compressed ai...

Page 6: ...anifold 32 provides ports for connect ing lines to air powered accessories D The air relief valve 73 opens automatically to prevent overpressurization of the pump D The fluid filter 8 includes a 60 me...

Page 7: ...luid Drain Valve required SUPPLIED WITH MODEL 237158 ONLY 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose 104Electrically Conductive Fluid Whip Hose 105Nipple COMPONENTS YOU MUST SUP...

Page 8: ...ged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen complete...

Page 9: ...air before it enters the hose Close the drain valve when all air is eliminated Set the Air and Fluid Pressure WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressu...

Page 10: ...system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency CAUTION Never leave water or water base fluid in the pump overnight If you are pumping wat...

Page 11: ...Hose 8 Fluid Filter 24 Suction Tube 30 Red Handled Bleed Type Master Air Valve required for pump 69 Fluid Shutoff Valve 70 Air Line Male Coupler 71 Air Line Female Coupler 102Airless Spray Gun 103Elec...

Page 12: ...1 in 25 mm long 1 28 100322 WASHER lock 3 8 in size 1 29 100088 ELBOW street 90_ 2 in npt m x 2 in npt f 1 30 113163 BLEED VALVE red handled 1 in npt fbe 1 31 158585 NIPPLE 1 in npt 1 32 189978 MANIFO...

Page 13: ...13 15 16 17 22 23 24 25 27 28 29 30 31 32 33 33 Ref 35 34 38 39 41 45 46 51 57 69 69 70 71 73 74 75 102 103 104 105 78 77 05900E 77 13 308415 Parts Part No 236489 Series B includes items 1 78 Part No...

Page 14: ...296 Suction Hose Tube and Fittings Polyethylene Stainless Steel Carbon Steel Nickel and Cadmium Plating Drain Tube and Fluid Hoses Nylon Vitonr is a registered trademark of the DuPont Co Sound Pressur...

Page 15: ...ensions A B C 05902C Pump Model A B C Width Across Wheels Weight 236489 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 138 kg 305 lb 237158 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 1...

Page 16: ...uyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss...

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