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5

308415

Setup

General Information

NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.

NOTE: Always use Genuine Graco Parts and Acces-
sories, available from your Graco distributor. Refer to
the Product Data Sheet for your pump, Form No.
305756. If you supply your own accessories, be sure
they are adequately sized and pressure rated for your
system.

Fig. 2 is only a guide for selecting and installing sys-
tem components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.

Prepare the Operator

All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equip-
ment.

Prepare the Site

The Premier pumps require 6.4 m

#

/min. (230 scfm) of

compressed air while operating at 0.67 MPa, 6.7 bar
(97 psi) air pressure and 60 cycles per minute. Ensure
that you have an adequate compressed air supply.

Refer to Fig. 2. Bring a compressed air supply line (A)
from the air compressor to the pump location. Be sure
all air hoses (A) are properly sized and pressure-rated
for your system. Use only electrically conductive
hoses. The air hose should have a 3/4 npt(m) thread.

Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line moisture trap and drain valve (C) to help re-
move moisture from the compressed air supply.

Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.

Have a grounded, metal pail available for use when
flushing the system or draining the fluid filter.

Grounding

WARNING

FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE OR EXPLOSION HAZ-
ARD
 on page 4.

1.

Pump: use the ground wire and clamp (supplied).
See Fig. 1. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground wire
(57) into the slot in lug (Z) and tighten the locknut
securely. Connect the other end of the wire to a
true earth ground.

Fig. 1

W

X

57

Z

0864

2.

Air and fluid hoses: use only electrically conductive
hoses.

3.

Air compressor: follow manufacturer’s recommen-
dations.

4.

Spray gun: ground through connection to a prop-
erly grounded fluid hose and pump.

5.

Fluid supply container: follow your local code.

6.

Object being sprayed: follow your local code.

7.

Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continu-
ity.

8.

To maintain grounding continuity when flushing or
relieving pressure
, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.

Summary of Contents for 236489

Page 1: ...ACEMENT PUMP 50 0 MPa 500 bar 7252 psi Maximum Working Pressure 0 67 MPa 6 7 bar 97 psi Maximum Air Inlet Pressure Part No 236489 Series B With High Pressure Fluid Filter Part No 237158 Series B With...

Page 2: ...intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed th...

Page 3: ...on weekly Refer to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 if the...

Page 4: ...debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D...

Page 5: ...nstall a bleed type shutoff valve B in the air line to isolate the air line components for servicing Install an air line moisture trap and drain valve C to help re move moisture from the compressed ai...

Page 6: ...anifold 32 provides ports for connect ing lines to air powered accessories D The air relief valve 73 opens automatically to prevent overpressurization of the pump D The fluid filter 8 includes a 60 me...

Page 7: ...luid Drain Valve required SUPPLIED WITH MODEL 237158 ONLY 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose 104Electrically Conductive Fluid Whip Hose 105Nipple COMPONENTS YOU MUST SUP...

Page 8: ...ged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen complete...

Page 9: ...air before it enters the hose Close the drain valve when all air is eliminated Set the Air and Fluid Pressure WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressu...

Page 10: ...system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency CAUTION Never leave water or water base fluid in the pump overnight If you are pumping wat...

Page 11: ...Hose 8 Fluid Filter 24 Suction Tube 30 Red Handled Bleed Type Master Air Valve required for pump 69 Fluid Shutoff Valve 70 Air Line Male Coupler 71 Air Line Female Coupler 102Airless Spray Gun 103Elec...

Page 12: ...1 in 25 mm long 1 28 100322 WASHER lock 3 8 in size 1 29 100088 ELBOW street 90_ 2 in npt m x 2 in npt f 1 30 113163 BLEED VALVE red handled 1 in npt fbe 1 31 158585 NIPPLE 1 in npt 1 32 189978 MANIFO...

Page 13: ...13 15 16 17 22 23 24 25 27 28 29 30 31 32 33 33 Ref 35 34 38 39 41 45 46 51 57 69 69 70 71 73 74 75 102 103 104 105 78 77 05900E 77 13 308415 Parts Part No 236489 Series B includes items 1 78 Part No...

Page 14: ...296 Suction Hose Tube and Fittings Polyethylene Stainless Steel Carbon Steel Nickel and Cadmium Plating Drain Tube and Fluid Hoses Nylon Vitonr is a registered trademark of the DuPont Co Sound Pressur...

Page 15: ...ensions A B C 05902C Pump Model A B C Width Across Wheels Weight 236489 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 138 kg 305 lb 237158 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 1...

Page 16: ...uyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss...

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