2
309668
Table of Contents
Warnings
2
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
4
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting
10
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service
Replacing the Air Valve
13
. . . . . . . . . . . . . . . . . . . . . .
Repairing the Air Valve
15
. . . . . . . . . . . . . . . . . . . . . .
Ball Check Valves
18
. . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm Repair
20
. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts
23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Sequence
26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Performance Charts
27
. . . . . . . . . .
Dimensions
28
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
herkules Information
30
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D
This equipment is for professional use only.
D
Read all instruction manuals, tags, and labels before operating the equipment.
D
Use the equipment only for its intended purpose. If you are not sure, call your herkules distributor.
D
Do not alter or modify this equipment. Use only genuine herkules parts and accessories.
D
Check equipment daily. Repair or replace worn or damaged parts immediately.
D
Do not exceed the maximum working pressure of the lowest rated component in your system.
This equipment has a
100 psi (0.7 MPa, 7 bar) maximum working pressure at 100 psi
(0.7 MPa, 7 bar) maximum incoming air pressure.
D
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data
section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
D
Do not use hoses to pull equipment.
D
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose herkules hoses to temperatures above 82
_
C (180
_
F) or below –40
_
C (–40
_
F).
D
Do not lift pressurized equipment.
D
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
WARNING
INSTRUCTIONS
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