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6

307-488

Setup

General Information

Reference letters shown in parentheses used in text
refer to callouts in figure 2.  Figure 2 is only a guide for
selecting and installing system components and acces-
sories. Contact your Graco distributor for help in
designing a system to suit your particular needs. Refer
to the Accessories section for accessories available
from Graco.

System Accessories

WARNING

A main air bleed valve (L), pump air bleed valve
(J), and fluid drain valve (B) are required. These
accessories help reduce the risk of serious injury,
including fluid injection and splashing of fluid in the
eyes or on the skin, and injury from moving parts if
you are adjusting or repairing the pump.

The main air bleed valve (L) shuts off and relieves
the air to the pump. The pump air bleed valve (J)
relieves air trapped between it and the pump after
the air is shut off. Trapped air can cause the pump
to cycle unexpectedly. Locate the valve close to the
pump.

The fluid drain valve assists in relieving fluid pres-
sure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.

Supplied Components

The following components are supplied with your
pump:

The bleed-type master air valve (J) is required in
your system to relieve air trapped between it and
the air motor when the valve is closed (see the
WARNING above). Be sure the bleed valve is
easily accessible from the pump, and is located
downstream from the air regulator.

The pump air filter/regulator (E) controls pump
speed and outlet pressure by adjusting the air
pressure to the pump. It also removes harmful dirt
and moisture from the compressed air supply.
Locate the regulator close to the pump, but up-
stream
 from the bleed-type master air valve.

The fluid drain valve (B) is required in your sys-
tem to relieve fluid pressure in the pump, hose and
gun (see the WARNING at left).

Air Line Accessories

Install the following accessories in the order shown in
Figure 2, using adapters as necessary:

A pump runaway valve (P) senses when the
pump is running too fast and automatically shuts off
the air to the motor. A pump which runs too fast can
be seriously damaged.

An air line lubricator (G) provides automatic air
motor lubrication.

A second bleed-type air valve (L) isolates the air
line accessories for servicing. Locate upstream
from all other air line accessories.

Air and Fluid Hoses

Connect an electrically conductive fluid hose (N) to the
3/8 npsm(f) outlet union (D) of the fluid filter (C).

Connect an electrically conductive air supply hose (M)
to the air inlet union (F).

Connect a spray gun (R) to the fluid hose.

Summary of Contents for 224-617

Page 1: ...4 617 except includes hose gun RAC IV DripLess Tip Guard and SwitchTip These models have a two year warranty on the pump only All other components have a one year warranty Severe Duty Displacement Pum...

Page 2: ...o not alter or modify this equipment Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure of the lowest rated system component Refer to...

Page 3: ...he gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 9 if the spray tip clogs and befor...

Page 4: ...debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do not t...

Page 5: ...Ground Wire Assembly Fig 1 W X Y Z 0864 2 Air and fluid hoses use only electrically conductive hoses 3 Air compressor follow manufacturer s recommen dations 4 Spray gun ground through connection to a...

Page 6: ...d type master air valve J is required in your system to relieve air trapped between it and the air motor when the valve is closed see the WARNING above Be sure the bleed valve is easily accessible fro...

Page 7: ...on G Air Line Lubricator location H Main Air Supply Line J Bleed Type Master Air Valve supplied for pump L Bleed Type Master Air Valve for accessories M Electrically Conductive Air Supply Hose N Elect...

Page 8: ...Notes...

Page 9: ...ollow the Pressure Relief Procedure whenever you are instructed to relieve the pressure stop spraying dispensing check or service any of the system equipment or install or clean the spray tip nozzle 1...

Page 10: ...e bleed type master air valve J 5 Release the spray gun safety latch and hold a metal part of the gun firmly to the side of a grounded metal waste container Trigger the gun while slowly opening the ai...

Page 11: ...11 307 488 Notes...

Page 12: ...03 104 103 Ref No 102 Hose and Gun Kit includes items 103 109 06807 39 40 40 41 12 307 488 Parts Model 224 617 Series A 35 1 Ratio Senator Portable Sprayer Includes items 1 21 Model 231 157 35 1 Ratio...

Page 13: ...DAPTER 3 4 npt m x 1 2 npt m 1 19 100 004 CAPSCREW hex hd 3 8 16 unc 2a 1 25 31 mm long 4 20 100 133 LOCKWASHER 3 8 4 21 100 131 NUT hex 3 8 16 unc 2b 4 38 113 498 VALVE safety 1 4 18npt 7 6 bar 0 76...

Page 14: ...s turned toward the elbow marked CIRC on the housing Drain Line To Gun From Filter DRAIN stamped on hous ing CIRC stamped on hous ing Line To Gun Elbow Director Valve shown in operating mode Bushing F...

Page 15: ...king pressure 242 bar 24 2 MPa 3500 psi Fluid filter element 60 mesh 250 micron screen Air inlet 3 4 npsm f Fluid outlet pump 1 2 npt f Height 59 75 1517 mm Width 29 25 743 mm Weight 234 lb 106 kg Wet...

Page 16: ...y shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or prop erty or any ot...

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