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8          307912

Installation

Ground the System

WARNING

FIRE, EXPLOSION, AND 
ELECTRIC SHOCK HAZARD
When operating the electrostatic device,
any ungrounded objects in the spray
area (such as people, containers, tools,
etc.) can become electrically charged.
Improper grounding can result in static
sparking, which can cause a fire, explo-
sion, or electric shock. Follow the
grounding instructions below.

The following are minimum grounding requirements for
a basic electrostatic system. Your system may include
other equipment or objects which must be grounded.
Check your local electrical code for detailed grounding
instructions. Your system must be connected to a true
earth ground.

1.

Pump: ground the pump by connecting a ground
wire and clamp as described in your separate
pump instruction manual.

2.

Air compressors and hydraulic power supplies:
ground the equipment according to the manufac-
turer’s recommendations.

3.

Electrostatic Air Spray Gun: ground the gun by
connecting the Graco Electrically Conductive Air
Hose and connecting the air hose ground wire to a
true earth ground. Check the electrical grounding
of the gun as instructed on page 9.

4.

All air and fluid lines must be properly grounded.
Use only grounded hoses with a maximum of 500
feet (150 m) combined hose length to ensure
grounding continuity.

5.

All electric cables must be properly grounded.

6.

All persons entering the spray area: their shoes
must have conductive soles, such as leather, or
personal grounding straps must be worn. Rubber
or plastic soles are not conductive. The operator
must not wear gloves that insulate the hand from
the spray gun. The gloves must be conductive or
modified as shown in Fig. 3, page 11.

7.

Object being sprayed: keep the workpiece hangers
clean and grounded at all times. Contact points
must be sharp points or like knife edges.

8.

The floor of the spray area: must be electrically
conductive and grounded. Do not cover the floor
with cardboard or any non-conductive material
which would interrupt grounding continuity.

9.

Flammable liquids in the spray area: must be kept
in approved, grounded containers. Do not store
more than the quantity needed for one shift.

10. All electrically conductive objects or devices in the

spray area: including fluid containers and wash
cans, must be properly grounded.

Summary of Contents for 222300

Page 1: ...Part No 222600 Series B With Four Finger Trigger NOTE Any modification of genuine Graco parts or replacement of parts with non Graco parts will void agency approvals U S PATENT NO 4 290 091 4 219 865...

Page 2: ...al Tests 19 Test Gun Resistance 19 Test Power Supply Resistance 20 Test Resistor Stud Resistance 20 Service 22 Prepare the Gun for Service 22 Air Cap Nozzle Resistor Stud Replacement 22 Electrode Repl...

Page 3: ...NFPA 33 requirements use solvents with a flash point higher than 100 F 38 C or a solvent normally used in spray operations For European Countries complying with EN 50053 use solvents with a flash poi...

Page 4: ...This equipment is for professional use only Read all the instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about u...

Page 5: ...ation Comply with all applicable local state and national fire electrical and other safety regula tions Fig 1 shows a typical electrostatic air spray system It is not an actual system design The parti...

Page 6: ...toff Valve Q Air Hose Ground Wire R Graco Electrically Conductive Air Hose S Electrostatic Spray Gun T Air Line Drain Valve U Fluid Drain Valve V Gun Air Inlet W Gun Fluid Inlet X Gun Exhaust Tube Req...

Page 7: ...system to relieve air trapped between this valve and the pump after the air regulator is closed Trapped air can cause the pump to cycle unexpect edly which could result in serious injury including sp...

Page 8: ...wire to a true earth ground Check the electrical grounding of the gun as instructed on page 9 4 All air and fluid lines must be properly grounded Use only grounded hoses with a maximum of 500 feet 15...

Page 9: ...y gun and air hose 2 Turn the ES ON OFF Lever to OFF See Fig 4 page 12 for the location of the lever 3 Turn off the air and fluid supply to the gun The fluid hose must not have any fluid in it 4 Make...

Page 10: ...10 307912 Notes...

Page 11: ...rating Checklist Check the following list daily before starting to operate the system to help ensure safe efficient operation ____ 1 All the operators are properly trained to safely operate an electro...

Page 12: ...zzle and air cap Install the air cap and fluid nozzle into the gun barrel as instructed in Air Cap Nozzle Resistor Stud Replacement page 22 Operating the Spray Gun WARNING PRESSURIZED EQUIPMENT HAZARD...

Page 13: ...o 4 5 0 42 to 0 45 75 22 9 68 to 73 4 7 to 5 0 0 47 to 0 50 100 30 5 75 to 80 5 2 to 5 5 0 52 to 0 55 7 Set the atomizing air valve 31 about 1 5 turns out for most applications The Atomizing Air Valve...

Page 14: ...om mended Do not use any cleaning method which may allow solvent into the gun air passages Point the gun down while cleaning to prevent fluid from running into the air passages See Fig 6 Hang the gun...

Page 15: ...taining nut until it is snug allowing the air cap to turn with resistance 5 Test the gun resistance as instructed on page 19 Flush the Spray Gun WARNING ELECTRIC SHOCK HAZARD To reduce the risk of fir...

Page 16: ...en Improper spray pattern There is fluid build up on the air cap partially clogged horn holes or full air pressure from the clean horn hole forces the fan pattern toward the clogged end Clean the air...

Page 17: ...good results The fluid is poorly mixed or filtered Remix or refilter the fluid An improper thinner is being used Use the proper thinner Excessive spray fog The air pressure is too high Reduce the air...

Page 18: ...paint meter and probe The turbine alternator is not operating Check if the ES ON OFF lever is ON 1 Check the air supply to the gun Check for dirt or moisture in the turbine See page 28 The gun resista...

Page 19: ...rdous area Or all spraying devices in the hazardous area are turned off ventilation fans in the hazardous area are operating and there are no flammable vapors in the area such as open solvent con tain...

Page 20: ...ceed to the next test If you still have problems refer to the Electrical Troubleshooting chart on page 18 for other possible causes of poor performance or contact the nearest authorized service agency...

Page 21: ...tance is correct make sure the metal contact C in the barrel and the needle contact wire E are clean If the resistance is outside the specified range the resistor is defective and the resistor stud 22...

Page 22: ...ement CAUTION Hold the front end of the gun up and trigger the gun while removing the nozzle and resistor stud to help drain the gun and prevent any fluid left in the gun from entering the air passage...

Page 23: ...ozzle and resistor stud as instructed on page 22 3 Unscrew and remove the fluid needle electrode 20 with the multi tool 62 See Fig 13 Hold the needle shaft end to prevent it from turning CAUTION Be ca...

Page 24: ...See Fig 14 3 Using the wrench 63 supplied loosen the three socket head cap screws 5 4 Hold the gun handle 7 with one hand and pull the barrel 3 straight away from the handle to remove it See Fig 15 C...

Page 25: ...gger screws 4 far enough to remove the trigger 13 4 Remove the packing cartridge and needle assem bly 28 using the multi tool 62 See Fig 16 CAUTION Clean all parts in non conductive solvent compatible...

Page 26: ...ly Place the spacer on the fluid needle 28a in the direction shown in Fig 17 Generously apply petroleum jelly to the outside of the spacer 3 Place the fluid packing 28e needle packing 28d and housing...

Page 27: ...With a gentle side to side motion pull it free from the gun handle 7 Then pull the power cartridge straight out of the handle CAUTION To avoid a loss in electrostatic performance inspect the power ca...

Page 28: ...nnect the 3 wire connector to the 3 prongs in the power supply Push the alternator onto the power supply until the retaining ring engages with the alternator 7 Install the power cartridge in the gun h...

Page 29: ...housing 4 Clean all the parts and inspect them for wear or damage 5 When reassembling the fan air valve 43 lubricate the o rings 43e and the adjustment knob threads 43c with petroleum jelly 6 After th...

Page 30: ...tite or equivalent thread sealant to the sleeve 45d external threads Turn the sleeve in with the sleeve stop 45e until it bottoms out then back it out 1 8 turn CAUTION Do not allow Loctite to get onto...

Page 31: ...nless it is dam aged 6 Install the air valve shaft 39 with the o ring 41 and spring 44 into the back of the gun handle 7 If the u cup 42 was removed install the air valve shaft 39 before installing th...

Page 32: ...rts Excessive lubricant on the o ring 36 can be pushed into the gun air pas sage and blemish the finish on the workpiece 6 Install the regulator disk 46 in the valve 38 with its bevelled side facing i...

Page 33: ...307912 33 Notes...

Page 34: ...ludes items 43b to 43e Item 45 includes items 45a to 45e 6 7 4 13 3 1 8 2 22 20 21 25 28 35 34 44 45d 23 39 40 42 66 17 15 19 33 12 14 10 29 24 26 36 46 38 47 32 31 9 16 41 37a 37b 18a 18c 18b 30 5 18...

Page 35: ...s 28a 28h 1 28a 223024 NEEDLE fluid 1 28b 185495 HOUSING packing 1 Ref No Part No Description Qty 28c 185488 NUT packing 1 28d 178763 PACKING needle 1 28e 178409 PACKING fluid 1 28f 111504 O RING fluo...

Page 36: ...D 1 4 npsm f x 1 4 npsm f left hand thread 235068 6 ft 1 8 m 235069 15 ft 5 m 235070 25 ft 8 m 235071 36 ft 11 m 235072 50 ft 15 m 235073 75 ft 23 m 235074 100 ft 30 5 m Air Swivel Fitting 236129 100...

Page 37: ...r relieving fluid line pressure at the pump 208630 1 2 npt m x 3 8 npt f carbon steel and PTFE for non corrosive fluids SPRAY SYSTEM ACCESSORIES Electrostatic System 223106 Includes 222300 Electrostat...

Page 38: ...rsion Kit 223976 Converts the ES ON OFF Valve to a constant on setting A ball valve is included for complete air shut off at the gun Push Pull Pattern Adjustment Valve 224883 Pattern adjustment valve...

Page 39: ...ower 105 4 Db A Category Data Wetted Parts Stainless Steel Polyethylene Nylon Acetal PTFE Ultra High Molecular Weight Polyethylene Ceramic Fluoroelastomer Music Wire Noise levels measured with a 40 ps...

Page 40: ...le remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales inju...

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