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16          307912

Troubleshooting

WARNING

ELECTRIC SHOCK HAZARD
Installing and servicing this equipment
requires access to parts which may
cause an electric shock or other serious

injury if the work is not performed properly. Do not
install or service this equipment unless you are
trained and qualified.

WARNING

PRESSURIZED EQUIPMENT HAZARD
To reduce the risk of an injury, follow the Pressure
Relief Procedure
 on page 11 before checking or
servicing any part of the system and whenever you
are instructed to relieve the pressure.

NOTE: Check all possible remedies in the Troubleshooting Chart before disassembling the gun.

Spray Pattern Troubleshooting

NOTE: Some spray pattern problems are caused by the improper balance between air and fluid.

Problem

Cause

Solution

Fluttering or spitting spray

The fluid supply is insufficient.

Adjust the fluid regulator, or fill the fluid
supply.

The fluid nozzle is loose, or the fluid noz-
zle taper seat is damaged.

Tighten or replace the fluid nozzle; see
page 22.

There is dirt between the fluid nozzle,
taper seat, and gun body.

Clean the parts; see page 15.

The coupler at the fluid inlet is loose or
cracked.

Tighten or repair the coupler.

Loose fluid tube in tank.

Tighten.

Improper spray pattern

There is fluid build-up on the air cap;
partially clogged horn holes; or full air
pressure from the clean horn hole forces
the fan pattern toward the clogged end.

Clean the air cap with a soft implement or
submerge it in water and wipe it clean;
see page 15.

The electrode is bent.

Straighten the electrode.

The fluid nozzle or air cap holes are dam-
aged.

Replace the damaged part; see page 22.

There is fluid buildup on the perimeter of
the fluid nozzle orifice, or a partially
clogged fluid nozzle orifice.

Remove the obstruction; never use wire
or hard instruments; see page 15.

The electrode is bent.

Straighten the electrode wire.

The fan air pressure is too high.

Reduce the fan air pressure.

The fluid is too thin.

Increase the fluid viscosity.

There is not enough fluid pressure.

Increase the fluid pressure.

The fan air pressure is too low.

Increase the fan air pressure.

The fluid is too thick.

Reduce the fluid viscosity.

There is too much fluid.

Reduce the fluid flow. Reduce fluid pres-
sure on pressure feed guns and/or adjust
the fluid adjusting screw until proper pat-
tern is obtained.

Streaks

The last coat of fluid is applied too wet.

Apply a drier finish using multiple strokes.

There is too much air pressure.

Decrease the air pressure.

The air pressure is insufficient.

Increase the air pressure.

The spray pattern is non-uniform.

Clean or replace the air cap; see page 15
or 22.

Summary of Contents for 222300

Page 1: ...Part No 222600 Series B With Four Finger Trigger NOTE Any modification of genuine Graco parts or replacement of parts with non Graco parts will void agency approvals U S PATENT NO 4 290 091 4 219 865...

Page 2: ...al Tests 19 Test Gun Resistance 19 Test Power Supply Resistance 20 Test Resistor Stud Resistance 20 Service 22 Prepare the Gun for Service 22 Air Cap Nozzle Resistor Stud Replacement 22 Electrode Repl...

Page 3: ...NFPA 33 requirements use solvents with a flash point higher than 100 F 38 C or a solvent normally used in spray operations For European Countries complying with EN 50053 use solvents with a flash poi...

Page 4: ...This equipment is for professional use only Read all the instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are uncertain about u...

Page 5: ...ation Comply with all applicable local state and national fire electrical and other safety regula tions Fig 1 shows a typical electrostatic air spray system It is not an actual system design The parti...

Page 6: ...toff Valve Q Air Hose Ground Wire R Graco Electrically Conductive Air Hose S Electrostatic Spray Gun T Air Line Drain Valve U Fluid Drain Valve V Gun Air Inlet W Gun Fluid Inlet X Gun Exhaust Tube Req...

Page 7: ...system to relieve air trapped between this valve and the pump after the air regulator is closed Trapped air can cause the pump to cycle unexpect edly which could result in serious injury including sp...

Page 8: ...wire to a true earth ground Check the electrical grounding of the gun as instructed on page 9 4 All air and fluid lines must be properly grounded Use only grounded hoses with a maximum of 500 feet 15...

Page 9: ...y gun and air hose 2 Turn the ES ON OFF Lever to OFF See Fig 4 page 12 for the location of the lever 3 Turn off the air and fluid supply to the gun The fluid hose must not have any fluid in it 4 Make...

Page 10: ...10 307912 Notes...

Page 11: ...rating Checklist Check the following list daily before starting to operate the system to help ensure safe efficient operation ____ 1 All the operators are properly trained to safely operate an electro...

Page 12: ...zzle and air cap Install the air cap and fluid nozzle into the gun barrel as instructed in Air Cap Nozzle Resistor Stud Replacement page 22 Operating the Spray Gun WARNING PRESSURIZED EQUIPMENT HAZARD...

Page 13: ...o 4 5 0 42 to 0 45 75 22 9 68 to 73 4 7 to 5 0 0 47 to 0 50 100 30 5 75 to 80 5 2 to 5 5 0 52 to 0 55 7 Set the atomizing air valve 31 about 1 5 turns out for most applications The Atomizing Air Valve...

Page 14: ...om mended Do not use any cleaning method which may allow solvent into the gun air passages Point the gun down while cleaning to prevent fluid from running into the air passages See Fig 6 Hang the gun...

Page 15: ...taining nut until it is snug allowing the air cap to turn with resistance 5 Test the gun resistance as instructed on page 19 Flush the Spray Gun WARNING ELECTRIC SHOCK HAZARD To reduce the risk of fir...

Page 16: ...en Improper spray pattern There is fluid build up on the air cap partially clogged horn holes or full air pressure from the clean horn hole forces the fan pattern toward the clogged end Clean the air...

Page 17: ...good results The fluid is poorly mixed or filtered Remix or refilter the fluid An improper thinner is being used Use the proper thinner Excessive spray fog The air pressure is too high Reduce the air...

Page 18: ...paint meter and probe The turbine alternator is not operating Check if the ES ON OFF lever is ON 1 Check the air supply to the gun Check for dirt or moisture in the turbine See page 28 The gun resista...

Page 19: ...rdous area Or all spraying devices in the hazardous area are turned off ventilation fans in the hazardous area are operating and there are no flammable vapors in the area such as open solvent con tain...

Page 20: ...ceed to the next test If you still have problems refer to the Electrical Troubleshooting chart on page 18 for other possible causes of poor performance or contact the nearest authorized service agency...

Page 21: ...tance is correct make sure the metal contact C in the barrel and the needle contact wire E are clean If the resistance is outside the specified range the resistor is defective and the resistor stud 22...

Page 22: ...ement CAUTION Hold the front end of the gun up and trigger the gun while removing the nozzle and resistor stud to help drain the gun and prevent any fluid left in the gun from entering the air passage...

Page 23: ...ozzle and resistor stud as instructed on page 22 3 Unscrew and remove the fluid needle electrode 20 with the multi tool 62 See Fig 13 Hold the needle shaft end to prevent it from turning CAUTION Be ca...

Page 24: ...See Fig 14 3 Using the wrench 63 supplied loosen the three socket head cap screws 5 4 Hold the gun handle 7 with one hand and pull the barrel 3 straight away from the handle to remove it See Fig 15 C...

Page 25: ...gger screws 4 far enough to remove the trigger 13 4 Remove the packing cartridge and needle assem bly 28 using the multi tool 62 See Fig 16 CAUTION Clean all parts in non conductive solvent compatible...

Page 26: ...ly Place the spacer on the fluid needle 28a in the direction shown in Fig 17 Generously apply petroleum jelly to the outside of the spacer 3 Place the fluid packing 28e needle packing 28d and housing...

Page 27: ...With a gentle side to side motion pull it free from the gun handle 7 Then pull the power cartridge straight out of the handle CAUTION To avoid a loss in electrostatic performance inspect the power ca...

Page 28: ...nnect the 3 wire connector to the 3 prongs in the power supply Push the alternator onto the power supply until the retaining ring engages with the alternator 7 Install the power cartridge in the gun h...

Page 29: ...housing 4 Clean all the parts and inspect them for wear or damage 5 When reassembling the fan air valve 43 lubricate the o rings 43e and the adjustment knob threads 43c with petroleum jelly 6 After th...

Page 30: ...tite or equivalent thread sealant to the sleeve 45d external threads Turn the sleeve in with the sleeve stop 45e until it bottoms out then back it out 1 8 turn CAUTION Do not allow Loctite to get onto...

Page 31: ...nless it is dam aged 6 Install the air valve shaft 39 with the o ring 41 and spring 44 into the back of the gun handle 7 If the u cup 42 was removed install the air valve shaft 39 before installing th...

Page 32: ...rts Excessive lubricant on the o ring 36 can be pushed into the gun air pas sage and blemish the finish on the workpiece 6 Install the regulator disk 46 in the valve 38 with its bevelled side facing i...

Page 33: ...307912 33 Notes...

Page 34: ...ludes items 43b to 43e Item 45 includes items 45a to 45e 6 7 4 13 3 1 8 2 22 20 21 25 28 35 34 44 45d 23 39 40 42 66 17 15 19 33 12 14 10 29 24 26 36 46 38 47 32 31 9 16 41 37a 37b 18a 18c 18b 30 5 18...

Page 35: ...s 28a 28h 1 28a 223024 NEEDLE fluid 1 28b 185495 HOUSING packing 1 Ref No Part No Description Qty 28c 185488 NUT packing 1 28d 178763 PACKING needle 1 28e 178409 PACKING fluid 1 28f 111504 O RING fluo...

Page 36: ...D 1 4 npsm f x 1 4 npsm f left hand thread 235068 6 ft 1 8 m 235069 15 ft 5 m 235070 25 ft 8 m 235071 36 ft 11 m 235072 50 ft 15 m 235073 75 ft 23 m 235074 100 ft 30 5 m Air Swivel Fitting 236129 100...

Page 37: ...r relieving fluid line pressure at the pump 208630 1 2 npt m x 3 8 npt f carbon steel and PTFE for non corrosive fluids SPRAY SYSTEM ACCESSORIES Electrostatic System 223106 Includes 222300 Electrostat...

Page 38: ...rsion Kit 223976 Converts the ES ON OFF Valve to a constant on setting A ball valve is included for complete air shut off at the gun Push Pull Pattern Adjustment Valve 224883 Pattern adjustment valve...

Page 39: ...ower 105 4 Db A Category Data Wetted Parts Stainless Steel Polyethylene Nylon Acetal PTFE Ultra High Molecular Weight Polyethylene Ceramic Fluoroelastomer Music Wire Noise levels measured with a 40 ps...

Page 40: ...le remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales inju...

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