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Installation 

8

307878Y

Models 226012 and 240886

Refer to F

IG

. 7 for the following instructions unless other 

wise indicated.

1. Assemble the truck as shown in the Parts Drawing 

on page 13 but do not assemble the handle.

2. Slide handle through elevator slide tube and secure 

handle to base.

3. Remove the fluid outlet adapter included with the 

pump, and screw the holster (6) into the pump outlet 
using thread sealant.

4. Secure pump to elevator mounting plate.

5. Remove inductor plate locking nut, locking ring, and 

o-ring. (F

IG

. 6)

6. In order, slide inductor plate locking nut, locking 

ring, and o-ring on pump riser tube. 

7. Adjust the inductor plate (5) on the pump riser tube 

so the slots are showing just below the inside of the 
plate. Tighten the locking nut securely. (F

IG

. 6)

8. Open the inductor plate vent by turning the knob 

counter clockwise.

9. Place an open 50 lb (22.68 kg) pail of grease on the 

truck and secure it with the hold-down clamps.

10. Remove the cover from the pail and scoop the lubri-

cant from the center to the sides of the pail to make 
its surface concave.

11. Center the inductor plate (5) in the pail opening. 

Press down on the pump and rock it back and forth 
to seat the inductor plate to eliminate air pockets. 
Continue action until material appears at the vent 
opening. 

12. Close the inductor plate vent by turning the knob 

clockwise.

13. Assemble the gun (2b), Z-swivel, and hose (2a). 

14. Connect hose (2a) to holster (6) or to pump fluid 

outlet adapter if you chose not to use the hol-
ster.Connect the nipple (2d) to the pump air inlet or 
air regulator inlet (7b), whichever is applicable.

15. Connect the quick-disconnect coupler (2c) to the air 

supply hose.

F

IG

. 6

Locking nut

Locking ring

5

1/8” (3 mm)

Pump intake slots

Pump riser tube

F

IG

. 7

6

3c, 3d

5

2a

2b

2c, 2d

7b

Model 240886 shown

Summary of Contents for 222069

Page 1: ...Important Safety Instructions Read all warnings and instructions in this manual Save these instructions These systems are designed to be used only in pumping non corrosive and non abrasive lubricants...

Page 2: ...rd Warranty 18 Models Part No Maximum Working Pressure psi MPa bar Size Base Type Dispense Kit Cover Inductor Follow Plate Pail CE Installation Kit 240831 225006 5000 35 350 120 lb Portable 240880 120...

Page 3: ...p a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not...

Page 4: ...ressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Repla...

Page 5: ...drawing on page 13 Secure the truck pail 5 to the truck base with the pointed hold down clamps 3c and thumb nuts 3d 2 Models 225827 and 240884 only Remove the fluid outlet adapter included with the p...

Page 6: ...bolts 3b For fiber drums reverse bracket 3c to use flat end For truck model 225026 245696 and 240881 For steel drums use pointed end of bracket 3c Position clamp above drum bead Tighten thumb nuts 3d...

Page 7: ...2 Refer to FIG 5 for the following instructions 1 Assemble the cart 6 Use only 2 of the 4 brackets 5d supplied 2 Install the rear positions of the drum shelf 6b 3 Press the follow plate 4 down firmly...

Page 8: ...e vent by turning the knob counter clockwise 9 Place an open 50 lb 22 68 kg pail of grease on the truck and secure it with the hold down clamps 10 Remove the cover from the pail and scoop the lubri ca...

Page 9: ...e in designing a system to suit your particular needs Key A Fluid dispense line B Pump ground wire required C Air regulator D Main air supply line E Air filter F Pump lubricator G Pump runaway valve H...

Page 10: ...connect 3 Hold a metal part of the gun or valve firmly to the side of a grounded metal waste container and trig ger to relieve fluid pressure Start up Single or Multiple Pump Systems 1 Close the air r...

Page 11: ...and follow the instructions supplied with each component in the system 8 When shutting off the system always follow the Pressure Relief Procedure on page 10 The maximum working pressure of each pump...

Page 12: ...7 240831 CE INSTALLATION KIT See parts list on page 16 model 240884 1 Ref Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT see parts above 1 24...

Page 13: ...T See parts on page 16 model 240881 1 Ref Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT See parts page 12 1 245697 DISPENSE KIT Model 245696...

Page 14: ...for parts model 240880 1 5 24F902 FOLLOW PLATE See manual 306345 for parts model 225006 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT See parts on page 16 model 240880 1 Ref Part No Description Q...

Page 15: ...2245 1 5 222061 HOLD DOWN KIT Includes items 5a to 5d 1 5a 200889 NUT wing 2 5b 153166 HOOK drum mounting 2 5c 153102 ROD drum 2 5d 159016 BRACKET retaining 2 used 4 6 222243 CART KIT includes items 6...

Page 16: ...LLOW PLATE 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT See parts list below model 240886 1 Ref Part No Description Qty 7a 156849 NIPPLE 1 7b 109075 REGULATOR air with gauge 1 7c 103347 VALVE saf...

Page 17: ...imum fluid working pressure 5000 psi 35 MPa 350 bar Maximum Air Inlet Pressure 100 psi 0 7 MPa 7 bar Sound dBa Tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute Sound Pressure Level measured at...

Page 18: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY I...

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