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Installation

307878Y

5

Installation 

Grounding

Ground all of this equipment:

Pump: Use a ground wire and clamp as shown in 
F

IG

. 1. Remove the ground screw (Z) and insert 

through the eye of the ring terminal at end of ground 
wire (Y). Fasten the screw back onto the pump and 
tighten securely. Connect the other end of the 
ground wire to a true earth ground. To order a 
ground wire and clamp, order P/N 222011.

Air and fluid hoses: Use only grounded hoses.

Air compressor: Follow manufacturer’s recommen-
dations.

Fluid supply container: Follow the local code.

To maintain ground continuity when flushing or 
relieving pressure, always hold a metal part of the 
fun firmly to the side of a grounded metal waste con-
tainer, then trigger the gun.

Models 225773, 225827, 240883, 
240884, and 245695

Refer to F

IG

. 2 for the following instructions.

1.

Models 225773, 240883, and 245695 only 

Assemble the truck as shown in the parts drawing 
on page 13. Secure the truck pail (5) to the truck 
base with the pointed hold-down clamps (3c) and 
thumb nuts (3d).

2.

Models 225827 and 240884 only 

: Remove the 

fluid outlet adapter included with the pump, and 
screw the holster (6) into the pump outlet, using 
thread sealant.

3. Remove the cover (4) from the pail of lubricant. 

Place the pail of lubricant into the truck pail.

4. Secure the cover (4) on the pail with three thumb-

screws (A).

5. Insert the pump riser tube through the top of the 

cover (4). Lower the pump until it rests on the cover.

6. Assembly the gun (2b) and hose (2a), and connect 

the hose to the pump fluid outlet.

7. Connect the nipple (2d) to the pump air inlet or air 

regulator (7b) inlet, whichever is applicable. 

8. Connect the quick-disconnect coupler (2c) to the air 

supply hose.

The equipment must be grounded to reduce the risk 
of static sparking and electric shock. Electric or static 
sparking can cause fumes to ignite or explode. 
Improper grounding can cause electric shock.  
Grounding provides an escape wire for the electric 
current.

F

IG

. 1

Y

Z

F

IG

. 2

2c,
2d

4

5

3c, 3d

2b

2a

A

7b

Model 240883 shown

6

Summary of Contents for 222069

Page 1: ...Important Safety Instructions Read all warnings and instructions in this manual Save these instructions These systems are designed to be used only in pumping non corrosive and non abrasive lubricants...

Page 2: ...rd Warranty 18 Models Part No Maximum Working Pressure psi MPa bar Size Base Type Dispense Kit Cover Inductor Follow Plate Pail CE Installation Kit 240831 225006 5000 35 350 120 lb Portable 240880 120...

Page 3: ...p a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not...

Page 4: ...ressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check hoses and couplings daily Repla...

Page 5: ...drawing on page 13 Secure the truck pail 5 to the truck base with the pointed hold down clamps 3c and thumb nuts 3d 2 Models 225827 and 240884 only Remove the fluid outlet adapter included with the p...

Page 6: ...bolts 3b For fiber drums reverse bracket 3c to use flat end For truck model 225026 245696 and 240881 For steel drums use pointed end of bracket 3c Position clamp above drum bead Tighten thumb nuts 3d...

Page 7: ...2 Refer to FIG 5 for the following instructions 1 Assemble the cart 6 Use only 2 of the 4 brackets 5d supplied 2 Install the rear positions of the drum shelf 6b 3 Press the follow plate 4 down firmly...

Page 8: ...e vent by turning the knob counter clockwise 9 Place an open 50 lb 22 68 kg pail of grease on the truck and secure it with the hold down clamps 10 Remove the cover from the pail and scoop the lubri ca...

Page 9: ...e in designing a system to suit your particular needs Key A Fluid dispense line B Pump ground wire required C Air regulator D Main air supply line E Air filter F Pump lubricator G Pump runaway valve H...

Page 10: ...connect 3 Hold a metal part of the gun or valve firmly to the side of a grounded metal waste container and trig ger to relieve fluid pressure Start up Single or Multiple Pump Systems 1 Close the air r...

Page 11: ...and follow the instructions supplied with each component in the system 8 When shutting off the system always follow the Pressure Relief Procedure on page 10 The maximum working pressure of each pump...

Page 12: ...7 240831 CE INSTALLATION KIT See parts list on page 16 model 240884 1 Ref Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT see parts above 1 24...

Page 13: ...T See parts on page 16 model 240881 1 Ref Part No Description Qty 1 239877 PUMP 50 1 Fire Ball See manual 308883 for parts 1 2 222070 DISPENSE KIT See parts page 12 1 245697 DISPENSE KIT Model 245696...

Page 14: ...for parts model 240880 1 5 24F902 FOLLOW PLATE See manual 306345 for parts model 225006 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT See parts on page 16 model 240880 1 Ref Part No Description Q...

Page 15: ...2245 1 5 222061 HOLD DOWN KIT Includes items 5a to 5d 1 5a 200889 NUT wing 2 5b 153166 HOOK drum mounting 2 5c 153102 ROD drum 2 5d 159016 BRACKET retaining 2 used 4 6 222243 CART KIT includes items 6...

Page 16: ...LLOW PLATE 1 6 203976 HOLSTER 1 7 240831 CE INSTALLATION KIT See parts list below model 240886 1 Ref Part No Description Qty 7a 156849 NIPPLE 1 7b 109075 REGULATOR air with gauge 1 7c 103347 VALVE saf...

Page 17: ...imum fluid working pressure 5000 psi 35 MPa 350 bar Maximum Air Inlet Pressure 100 psi 0 7 MPa 7 bar Sound dBa Tested at 100 psi 0 7 MPa 7 bar at 40 cycles per minute Sound Pressure Level measured at...

Page 18: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY I...

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