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307882 7

Operation

Pressure Relief Procedure

INJECTION HAZARD

To reduce the risk of serious bodily
injury, including fluid injection, injury from
moving parts, or splashing in the eyes or

on the skin, always follow this procedure whenever
you shut off the pump, when checking or servicing
any part of the system, when installing or changing
dispensing devices, and whenever you stop dis-
pensing.
 

WARNING

1.

Close the pump air regulator.

2.

Close the pump’s bleed-type master air valve (re-
quired in the system).

3.

Hold a metal part of the gun or valve firmly to a
grounded metal waste container and trigger to re-
lieve the fluid pressure.

If you suspect that the dispensing valve is clogged, or
that pressure has not been fully relieved after following
the steps above, 

very slowly

 loosen the dispensing

valve coupler or hose end coupling to relieve pressure
gradually, then loosen completely.  Then clear the clog.

Startup – Single or Multiple Pump Systems

1.

Close the air regulators and bleed-type master air
valves to all but one pump.

2.

Open the master air valve from the compressor.

WARNING

The maximum working pressure of each pump in
your system may not be the same. To reduce the risk
of overpressurizing any part of your system, be sure
you know the maximum working pressure rating of
each pump and its connected components. Never
exceed the maximum working pressure of the lowest
rated component connected to a particular pump.

To determine the fluid output pressure using the air
regulator reading, multiply the ratio of the pump by
the air pressure shown on the regulator gauge. For
example:

10 (:1) ratio x 100 psi air = 

1000 psi fluid output

[10:(1) ratio x 7 bar air = 70 bar fluid output]

Limit the air to the pump so that no air line or fluid line
component or accessory is overpressurized.

3.

For the pump which is connected, trigger the dis-
pensing valve into a grounded metal waste con-
tainer, making firm metal-to-metal contact between
the container and valve. Open the bleed-type master
air valve and open the pump air regulator slowly, just
until the pump is running. When the pump is primed
and all air has been pushed out of the lines, release
the trigger.

4.

If you have more than one pump, repeat this proce-
dure for each pump.

NOTE:

 When the pump is primed, and with sufficient air

supplied, the pump starts when the dispensing valve is
opened and shuts off when it is closed.

5.

Set the air pressure to each pump at the lowest pres-
sure needed to get the desired results. Use the regu-
lator to adjust pump speed and pressure.

Never allow the pump to run dry of the fluid
being pumped.  A dry pump quickly accelerates
to a high speed and could possibly damage
itself.  If the pump accelerates quickly, stop it
immediately, and check the fluid supply.  If the
supply container is empty and air has been
pumped into the lines, prime the pump and lines
with fluid, or flush it and leave it filled with a
compatible solvent.  Be sure to eliminate all air
from the fluid system.

CAUTION

NOTE:

 A pump runaway valve (E) can be installed on the

air line to automatically shut off the pump if it starts to run
too fast.

7.

Read and follow the instructions supplied with each
component in your system.

8.

To shut off system, always 

relieve the pressure 

.

INJECTION HAZARD

To reduce the risk of serious injury
whenever you are instructed to relieve
pressure, always follow the 

Pressure

Relief Procedure

 at left.

WARNING

Summary of Contents for 220170

Page 1: ...171 MODEL 220170 MODEL 222078 INSTRUCTIONS PARTS LIST INSTRUCTIONS This manual contains important warnings and information READ AND KEEP FOR REFERENCE 15 1 Ratio Fire Ball LUBRICATION PUMPS 2750 psi 1...

Page 2: ...o Warranty 12 Graco Phone Number 12 WARNING FIRE AND EXPLOSION HAZARD These systems are designed to be used ONLY in pumping non corrosive and non abrasive lubricants and greases Any other use of the s...

Page 3: ...tible with the equipment wetted parts See the Technical Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings D Wear hearing protection when you operate this equipme...

Page 4: ...gh pressure couplings you must replace the entire hose D Fluid hoses must have spring guards on both ends to help protect them from rupture caused by kinks or bends near the couplings FIRE AND EXPLOSI...

Page 5: ...ocal code D Any pails used when flushing Use only metal grounded pails when flushing Make firm metal to metal contact between a metal part of the dispens ing valve and the pail Use the lowest possible...

Page 6: ...en drum Thumbscrews are not re quired Insert the pump through the hole in the cover and lower it into the drum It is not necessary to bolt the pump to the cover Air Line Accessories Install the air li...

Page 7: ...1 ratio x 100 psi air 1000 psi fluid output 10 1 ratio x 7 bar air 70 bar fluid output Limit the air to the pump so that no air line or fluid line component or accessory is overpressurized 3 For the p...

Page 8: ...See 306531 for parts 1 2 222080 DISPENSE KIT See parts at right 1 3 222058 COVER 1 101 109165 HOSE 3 8 ID cpld 1 4 npt mbe 15 ft 4 5 m 1 102 242056 VALVE dispense 1 103 110198 COUPLER quick disconnec...

Page 9: ...3 204574 COVER See 306345 for parts 1 Model 222081 Dispense Kit Ref No Part No Description Qty 101 109167 HOSE 3 8 ID cpld 1 4 npt mbe 25 ft 7 6 m 1 102 242056 VALVE dispense 1 103 110198 COUPLER quic...

Page 10: ...at right 1 3 200326 COVER 1 Model 222081 Dispense Kit Ref No Part No Description Qty 101 109167 HOSE 3 8 ID cpld 1 4 npt mbe 25 ft 7 6 m 1 102 242056 VALVE dispense 1 103 110198 COUPLER quick disconne...

Page 11: ...307882 11 Notes...

Page 12: ...l be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other inc...

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