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Operation

307714E

7

Operation

Starting and Adjusting the Pump

1.

Open the fluid supply shut off valve and the system 
drain valve. 

2.

Open the bleed-type master air valve (C).

3.

Slowly open the air regulator (D) until the pump 
starts to cycle - about 40 psi (2.8 bar, 0.28 MPa). 

4.

Allow pump to cycle slowly until all air is purged 
from the lines.

NOTE: The lines are purged when the fluid emitted 
from the drain valve is flowing in a steady stream.

5.

With the lines purged, close the system drain valve 
(M).

NOTE: The pump will stall against pressure.

With the pump and lines primed and with adequate 
air pressure and volume supplied, the pump will 
start and stop as supply demands or until the 
bleed-type master air valve (C) is shut off.

If your pump accelerates quickly, or is running too 
fast, stop it immediately and check the fluid supply. If 
the supply container is empty and air has been 
pumped into the lines, prime the pump and lines 
with fluid or flush and leave filled with compatible 
solvent. 

Be sure to eliminate all air from fluid system to pre-
vent corrosion.

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever 
you see this symbol.

1.

Shut off air to the pump.

2.

Close the bleed-type master air valve.

3.

Open all fluid drain valves in the system, having a 
waste container ready to catch drainage. Keep you 
hands away from the end of any drain valve when 
opening it. 

4.

Leave drain valve(s) open until you are ready to 
pump again.

5.

If you suspect the hose is clogged or plumbing line 
is clogged or that pressure has not been fully 
relieved after following the steps above, VERY 
SLOWLY loosen the hose or line end coupling to 
relieve pressure gradually, then loosen completely. 
Clear the obstruction.

Never exceed 100 psi (7 bar, 0.7 MPa) air input 
pressure to the pump, to reduce the risk of 
component rupture which can cause serious bodily 
injury, including injection or splashing of fluids in the 
eyes or on the skin and to avoid damage to the pump.

NOTICE

Always use the lowest air pressure necessary to give 
you the result you want. Higher pressure causes pre-
mature pump wear.

NOTICE

Never allow the pump to run dry of fluid being pumped. 
A dry pump will quickly accelerate to a high speed, pos-
sibly damaging itself. 

NOTICE

Water or even moist air can cause pump corrosion. To 
prevent corrosion, NEVER leave the pump filled with 
water or air. After normal flushing, flush the pump again 
with water or mineral spirits or oil-based solvent, 
relieve pressure (see Pressure Relief Procedure, 
below) and leave the mineral spirits in the pump. 

This equipment stays pressurized until pressure is 
manually relieved. To help prevent serious injury from 
pressurized fluid, such as skin injection, splashing 
fluid and moving parts, follow the Pressure Relief 
Procedure when you stop pumping and before 
cleaning, checking, or servicing the equipment.

Summary of Contents for 218334

Page 1: ...upplies hydraulic oil to the accumulators in an oil rig blow out prevention system Model 218334 Series A 4300 psi 301 bar 30 1 MPa Maximum Working Pressure Important Safety Instructions Read all warni...

Page 2: ...d body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check...

Page 3: ...sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away fro...

Page 4: ...unded Air Supply Line B Air Filter C Air Line Oiler D Bleed Type Master Air Valve E Air Regulator F Air Inlet G Fluid Outlet H Grounded Fluid Line J Fluid Inlet K Grounded Fluid Supply Line L Fluid Re...

Page 5: ...ut securely 3 Connect the other end of the wire to a true earth ground such as a steel building column or water pipe Check local code The equipment must be grounded to reduce the risk of static sparki...

Page 6: ...emove harmful dirt and moisture from the com pressed air supply Hose and Plumbing Lines The following instructions refer to Typical Installation FIG 1 page 4 In this system fluid and air lines may be...

Page 7: ...hands away from the end of any drain valve when opening it 4 Leave drain valve s open until you are ready to pump again 5 If you suspect the hose is clogged or plumbing line is clogged or that pressur...

Page 8: ...ar 0 28 MPa inbound pres sure 7 Use the checking methods listed in the Air Leak Check Chart to find where the air is leaking Replace parts as necessary Air Leak Check Chart Never operate the pump with...

Page 9: ...ontrols etc from the air motor to provide ease in servicing 4 Remove lift ring 74 5 Remove the swivel adapter 117 Remove the eight cap screws 75 Then lift the air motor shield 73 off the air motor 6 R...

Page 10: ...mpening pad 97 from the air motor cylinder 104 17 Remove the eight screws 105 and lockwashers 68 holding the air motor cylinder to the base 46 18 Carefully pull the air motor cylinder 104 straight up...

Page 11: ...Hold the trip rod with padded pliers NOTE Special care to avoid damaging the plated surface of the trip rod must be taken A padded pli ers part number 207579 is available from Graco 10 Place the air v...

Page 12: ...the seals every five years or sooner if necessary 11 Inspect the piston shaft 45 for scoring or wear The piston shaft is a part of the trip rod and piston assembly 43 which must be replaced as one pie...

Page 13: ...heck ball 60 into the intake housing 62 Insert the ball guide 59 containing the stop pin into the intake valve housing 12 Put the o ring 61 in place and screw the intake valve housing 62 into the base...

Page 14: ...06 86 1 84 87 42 85 86 2 88 101 92 93 94 102 95 96 97 98 100 99 71 91 107 103 68 105 2 104 44 43a 45 67 69 43 46 See detail page 13 48 49 50 51 111 112 111 112 53 lips of v packings must face up 54 56...

Page 15: ...flange 1 4 20 x 1 2 8 77 161587 RETAINER detent spring 2 78 161589 SPRING compression 2 79 161588 GUIDE spring 2 80 169583 PLUNGER detent 2 81 177664 HOUSING detent 1 82 101713 CAPSCREW hex head 7 15...

Page 16: ...essure Grounding Clamp and Wire Air Line Lubricator 250 psi 17 5 bar 1 75 MPa Maximum Working Pres sure Special Tools Part No Description 206197 1 2 npt inlet and outlet 207755 3 4 npt inlet and outle...

Page 17: ...npsm C Weep Hole NOTE Fluid fitting is 90 from weep hole D Fluid Outlet 3 4 npt E 10 5 in 266 7 mm F 29 5 in 0 75 m G 14 7 in 373 4 mm H Fluid Intake 1 in npt J Diameter Bolt Circle 7 25 in 184 mm 1 2...

Page 18: ...1 bar Maximum air input pressure 100 psi 0 7 MPa 7 bar Air inlet 3 4 npsm f Fluid inlet 1 in npt f Fluid outlet 3 4 npt f Materials of Construction Wetted materials on all models carbon steel stainles...

Page 19: ...Notes 307714E 19 Notes...

Page 20: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS...

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