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Installation 

6

307714E

System Accessories

The following instructions refer Typical Installation, F

IG

1, page 4.

Install the following accessories in the order shown in 
Typical Installation (F

IG

. 1) using adapters as necessary.

To ensure maximum pump performance, be sure that 
any accessory used is properly sized to meet your sys-
tem requirements.

A bleed-type master air valve (C) and Fluid Drain 
Valve (M) 
are required in your system to reduce the 
risk of serious bodily injury from moving parts, injec-
tion or splashing in the eyes or on the skin when 
shutting of the pump. The bleed-type master air 
valve relieves air trapped between the air valve and 
pump, after the pump is shut off. Trapped air can 
cause the pump to cycle unexpectedly, which could 
result in serious injury from splashing or moving 
parts. Be sure the valve is easily accessible from the 
pump and located downstream from the air regula-
tor.

On the air line (A) install an air regulator (D) near 
the pump air inlet (E) to control pump speed and 
outlet pressure and an air line oiler (C) down-
stream from the regulator to provide automatic lubri-
cation to the air motor. 

Use an adequately sized air regulator to control 
pump speed and fluid pressure. 

Upstream form the oiler, install an air filter (F) to 
remove harmful dirt and moisture from the com-
pressed air supply.

Hose and Plumbing Lines

The following instructions refer to Typical Installation, 
F

IG

. 1, page 4.

In this system, fluid and air lines may be either hoses or 
hard plumbed. All lines must be grounded (see Ground-
ing, page 5).

ALL FLUID HOSES MUST HAVE SPRING 
GUARDS! 
The spring guards help protect the hose 
from kinks or bends at or close to the coupling which 
can result in hose rupture.

Tighten all fluid connections securely before each 
use. High pressure fluid can dislodge a loose cou-
pling or allow high pressure spray to be emitted from 
the coupling.

Never us a damaged hose or plumbing component. 
Before each use, check the entire hose or plumbing 
line for cuts, leaks, abrasion, bulging cover, damage 
or movement of couplings. If any of these conditions 
exist, replace the hose or defective components 
immediately. DO NOT try to recouple high pressure 
hoses or mend it with a tape or any other device. A 
repaired hose cannot contain the high pressure 
fluid.

Connecting Lines

1.

Connect the air supply (A) to the 3/4 npsm(f) air 
inlet (F)
.

2.

Connect the fluid supply line (K) to the 1 inch 
npt(f) fluid intake (J) and the fluid line (H) to the 
3/4 npt(f) fluid outlet (G).

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is 
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a 
compatible solvent before using the equipment.

Summary of Contents for 218334

Page 1: ...upplies hydraulic oil to the accumulators in an oil rig blow out prevention system Model 218334 Series A 4300 psi 301 bar 30 1 MPa Maximum Working Pressure Important Safety Instructions Read all warni...

Page 2: ...d body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equipment Check...

Page 3: ...sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away fro...

Page 4: ...unded Air Supply Line B Air Filter C Air Line Oiler D Bleed Type Master Air Valve E Air Regulator F Air Inlet G Fluid Outlet H Grounded Fluid Line J Fluid Inlet K Grounded Fluid Supply Line L Fluid Re...

Page 5: ...ut securely 3 Connect the other end of the wire to a true earth ground such as a steel building column or water pipe Check local code The equipment must be grounded to reduce the risk of static sparki...

Page 6: ...emove harmful dirt and moisture from the com pressed air supply Hose and Plumbing Lines The following instructions refer to Typical Installation FIG 1 page 4 In this system fluid and air lines may be...

Page 7: ...hands away from the end of any drain valve when opening it 4 Leave drain valve s open until you are ready to pump again 5 If you suspect the hose is clogged or plumbing line is clogged or that pressur...

Page 8: ...ar 0 28 MPa inbound pres sure 7 Use the checking methods listed in the Air Leak Check Chart to find where the air is leaking Replace parts as necessary Air Leak Check Chart Never operate the pump with...

Page 9: ...ontrols etc from the air motor to provide ease in servicing 4 Remove lift ring 74 5 Remove the swivel adapter 117 Remove the eight cap screws 75 Then lift the air motor shield 73 off the air motor 6 R...

Page 10: ...mpening pad 97 from the air motor cylinder 104 17 Remove the eight screws 105 and lockwashers 68 holding the air motor cylinder to the base 46 18 Carefully pull the air motor cylinder 104 straight up...

Page 11: ...Hold the trip rod with padded pliers NOTE Special care to avoid damaging the plated surface of the trip rod must be taken A padded pli ers part number 207579 is available from Graco 10 Place the air v...

Page 12: ...the seals every five years or sooner if necessary 11 Inspect the piston shaft 45 for scoring or wear The piston shaft is a part of the trip rod and piston assembly 43 which must be replaced as one pie...

Page 13: ...heck ball 60 into the intake housing 62 Insert the ball guide 59 containing the stop pin into the intake valve housing 12 Put the o ring 61 in place and screw the intake valve housing 62 into the base...

Page 14: ...06 86 1 84 87 42 85 86 2 88 101 92 93 94 102 95 96 97 98 100 99 71 91 107 103 68 105 2 104 44 43a 45 67 69 43 46 See detail page 13 48 49 50 51 111 112 111 112 53 lips of v packings must face up 54 56...

Page 15: ...flange 1 4 20 x 1 2 8 77 161587 RETAINER detent spring 2 78 161589 SPRING compression 2 79 161588 GUIDE spring 2 80 169583 PLUNGER detent 2 81 177664 HOUSING detent 1 82 101713 CAPSCREW hex head 7 15...

Page 16: ...essure Grounding Clamp and Wire Air Line Lubricator 250 psi 17 5 bar 1 75 MPa Maximum Working Pres sure Special Tools Part No Description 206197 1 2 npt inlet and outlet 207755 3 4 npt inlet and outle...

Page 17: ...npsm C Weep Hole NOTE Fluid fitting is 90 from weep hole D Fluid Outlet 3 4 npt E 10 5 in 266 7 mm F 29 5 in 0 75 m G 14 7 in 373 4 mm H Fluid Intake 1 in npt J Diameter Bolt Circle 7 25 in 184 mm 1 2...

Page 18: ...1 bar Maximum air input pressure 100 psi 0 7 MPa 7 bar Air inlet 3 4 npsm f Fluid inlet 1 in npt f Fluid outlet 3 4 npt f Materials of Construction Wetted materials on all models carbon steel stainles...

Page 19: ...Notes 307714E 19 Notes...

Page 20: ...the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS...

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