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10

307-730

TROUBLESHOOTING GUIDE

Pressure Relief Procedure

To reduce the risk of serious bodily injury, including

injury from moving parts, or electric shock, always

follow this procedure whenever you shut off the sys-

tem, when checking or servicing any part of the sys-

tem and whenever you stop painting.
1. Turn the ON/OFF switch to OFF.

2. Unplug the power supply cord.

3. Trigger the roller valve to relieve pressure.

If you suspect that pressure is not fully relieved after

following the steps above, open the priming valve 2

turns counterclockwise.

 

WARNING

 

CAUTION

Thoroughly flush the system after each use to re-

duce down time and costly repair bills.

NOTE:

If you are not able to determine the cause of the

problem, or the problem and solution is not dis-

cussed in this chart, return the system to an au-

thorized service agency for repair.

PROBLEM

CAUSE

SOLUTION

Pump will not prime, or takes long time to prime Clogged suction tube filter

Clean.

Paint too thick

Thin; try pouring paint into suction tube.

Outlet valve spring worn or damaged

Pour paint into suction tube and try to prime system.

If it doesn’t prime in one minute, replace the outlet

spring. See Outlet Valve, page 13.

Inlet valve stuck or damaged

Depress valve gently and pour in about 1 teaspoon

mineral spirits. Try to prime pump. Replace valve if

necessary. See Inlet Valve, page 13.

É

É

Ç

Ç

É

É

Ç

Ç

0289

DEPRESS LIGHTLY. 

POUR IN 1 TEASPOON 

MINERAL SPIRITS.

Loose inlet hose nut

Tighten

Pump will not start

Power cord unplugged

Plug in.

ON/OFF switch turned off

Turn on.

Damaged motor

Replace. See page 15.

Fuse burned out.

Replace. See page 12. If it burns out again soon, re-

turn the system to an authorized repair agency for re-

pair.

Low or no paint flow

Clogged roller cover , diffuser, roller frame,

roller valve, or hose

Clean thoroughly after each use. See Flushing on

page 8.

Using more than 25 ft. (7.6 m) of 1/4” ID hose Use up to 100 ft. (30 m) of 3/8” ID hose. See CAU-

TION on page 2.

Loose inlet hose nut

Tighten.

Worn or damaged priming valve

Replace. See page 14.

Priming valve is open

Close.

Paint too thick

Thin: Follow manufacturer‘s recommendations.

Damaged pressure switch

Replace. See page 13.

Worn inlet and/or outlet valve

Replace. See page 13.

Pump runs after roller valve trigger is released Worn or damaged pressure switch

Replace. See page 13.

Worn or damaged inlet valve

Replace. See page 13.

Worn or damaged outlet valve

Replace. See page 13.

Worn or damaged priming valve

Replace. See page 14.

Worn roller valve packings or needle

Repair. See page 11.

Summary of Contents for 218-938

Page 1: ...ts Pending CONTENTS Terms 2 Warnings 2 System Description 5 Setup 6 Startup 7 Operation 7 Maintenance Flushing 8 Roller Cover 9 Troubleshooting Chart 10 Repair Roller Valve 11 Fuse 12 ON OFF Switch 12...

Page 2: ...d follow the grounding instructions on page 6 of this manual EXTENSION MISUSE HAZARD Do not attempt to modify the extension or roller frame or to use parts which are not designed for use with this sys...

Page 3: ...yst me N utili sez la rallonge qu avec la monture de rouleau fournie avec le syst me L utilisation incorrecte de la rallonge de la monture de rouleau du tuyau ou du robinet du rouleau peut entra ner l...

Page 4: ...te sistema Usar la extensi n solamente con el portarrodillo provisto con este sistema El uso indebido de la extensi n portarrodillo manguera o gatillo del rodillo podr a romper o hacer explotar el com...

Page 5: ...kwise causes the paint to flow through the fluid outlet valve and to the hose roller valve and extension Outlet Valve The outlet valve has a ball check which prevents paint from flowing backwards into...

Page 6: ...If necessary thin the paint Never remove the third grounding pin of the power supply cord Be sure the outlet is properly grounded In the event of an electrical short circuit grounding reduces the ris...

Page 7: ...osition and pour paint into it Turn on the system If the system does not prime within one minute shut it of f Heavy viscosity paint may need to be thinned Be sure to follow the paint manufacturer s re...

Page 8: ...er and shut of f the pump as soon as all the paint is drained This avoids contaminating the paint with the flushing water 4 Now hold the roller frame over the flushing pail Turn on the pump and trigge...

Page 9: ...with petroleum jelly DIFFUSER SEGMENT SETSCREW FRAME Cleaning the Roller Diffuser See Fig 5 1 For water base paint latex vigorously shake the diffuser in a pail of hot soapy water to remove wet paint...

Page 10: ...et spring See Outlet Valve page 13 Inlet valve stuck or damaged Depress valve gently and pour in about 1 teaspoon mineral spirits Try to prime pump Replace valve if necessary See Inlet Valve page 13 0...

Page 11: ...o the assem bly tool M and press the lips of the packing over the end of the tool See Fig 8 10 Guide the tool M into the fluid housing D until the needle protrudes through the bottom of the housing Li...

Page 12: ...minal ON OFF Switch See Fig 10 and 11 1 Disconnect the two leads from the ON OFF switch 34 terminals See Fig 11 2 Remove the boot 36 and pull the switch 34 out of the base Remove the ground wire 84 Se...

Page 13: ...Thoroughly clean and dry all parts 6 Tip the pump back Install a new seal 2f making sure it lays flat 7 Install the seat 2e and torque it to 80 100 in lb 13 5 16 N m 8 Drop in the ball 2d making sure...

Page 14: ...aft D to be sure it turns freely 9 Reinstall the front cover 23 Priming Valve Tube See Fig 15 NOTE Each new priming valve kit includes a priming tube and fittings 1 Unscrew the nut on the handle E of...

Page 15: ...again CAUTION Spinning the motor shaft while assembling the pump ensures that parts are properly aligned If they are not and you start the pump serious damage could result to the motor bearing and con...

Page 16: ...CATE TORQUE TO 85 in lb 9 6 N m SEE DETAIL A page 17 PRESS FIT INTO 22 34 68 67 28 43 33 33 39 25 26 69 36 30 32 44 47 45 46 15 16 22 11 17 48 49 27 21 20 18 23 24 29 LABEL 96 LABEL 0301 52 54 LABEL 4...

Page 17: ...EADS TORQUE TO 80 100 in lb 13 5 16 N m TORQUE TO 280 300 in lb 32 34 N m TORQUE TO 470 490 in lb 33 35 N m APPLY TAPE TO THREADS 55e 55a 55b 55c 55d DETAIL A DETAIL B 55 SEE DETAIL B APPLY SEALANT TO...

Page 18: ...1 33 108 224 SCREW thd forming pnh No 8 x 0 875 6 34 105 679 SWITCH toggle 1 35 181 213 LABEL identification 1 36 105 659 TOGGLE boot 1 37 108 192 CORD power supply 1 38 102 519 BUSHING strain relief...

Page 19: ...lengths of hose 220 009 3 8 npsm mbe SPRAY WAND 220 236 4050 psi 279 psi MAXIMUM WORKING PRESSURE Creates soft spray when used with PT2000 FIXED EXTENSION TUBES Included with sprayer 224 413 12 in 0 3...

Page 20: ...osion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibili...

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